Bone anchoring device

• US 9,078,705 B2
• Filed: 01/25/2013
• Issued: 07/14/2015
• Est. Priority Date: 01/30/2012
• Status: Active Grant

• Current Assignee: Biedermann Technologies GmbH & Co. KG
• Original Assignee: Biedermann Technologies GmbH & Co. KG
• Inventors: Matthis, Wilfried, Meer, Martin, Biedermann, Lutz
• Primary Examiner(s): Robert, Eduardo C
• Assistant Examiner(s): HARVEY, JULIANNA NANCY
• Application Number:
  US13/750,988
• Publication Number:
  US 20130197586A1
• Time in Patent Office: 900 Days
• Field of Search: 606305-308, 606266-270, 606/328
• US Class Current: 1/1
• CPC Class Codes: A61B 17/7002 Longitudinal elements, e.g. rods
• CPC Class Codes: A61B 17/7034 characterised by a lateral opening
• CPC Class Codes: A61B 17/7035 Screws or hooks, wherein a rod-clamping part and a bone-anchoring part can pivot relative to each other
• CPC Class Codes: A61B 17/7037 wherein pivoting is blocked when the rod is clamped
• CPC Class Codes: A61B 17/8605 Heads, i.e. proximal ends projecting from bone
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: F04C 2270/041 Controlled or regulated

Abstract

A polyaxial bone anchoring device includes a bone anchoring element having a head and a shaft, a receiving part having a head receiving portion, a rod receiving portion, and a bore having a bore axis, and a pressure member movable in the bore and having a first surface for engaging the head, wherein the pressure member is movable to a first position where friction between the first surface and the head generates a preload on the head to maintain the shaft at a temporary angular position relative to the receiving part, and wherein the pressure member is configured to engage the receiving part to generate a holding force for holding the pressure member at the first position without a positive lock, and wherein the pressure member is movable in and out of the first position by applying an axial force on the pressure member greater than the holding force.

Claims

1. A polyaxial bone anchoring device comprising:

a bone anchoring element having a head and a shaft for anchoring to a bone;

a receiving part for coupling the bone anchoring element to a rod, the receiving part having a head receiving portion with an accommodation space for accommodating the head, and a rod receiving portion having an inner wall defining a bore in communication with the accommodation space, the bore having a bore axis; and

a pressure member movable in the bore and comprising a first surface for engaging the head and a second surface for engaging a rod;

wherein when the bone anchoring element and the pressure member are in the receiving part, the pressure member is movable to a first position where friction between the first surface and the head generates a preload on the head to maintain the shaft at a temporary angular position relative to the receiving part, and to a second position different from the first position where the head is locked relative to the receiving part; and

wherein the pressure member is configured to engage a first portion of the inner wall of the receiving part that faces the bore axis without a positive lock, wherein a holding force is generated at the engagement between the pressure member and the first portion of the inner wall of the receiving part for holding the pressure member at the first position, and wherein the pressure member is movable out of the first position by applying an axial force on the pressure member that is greater than the holding force.

2. The poyaxial bone anchoring device of claim 1, wherein the pressure element is held at the first position by a radial force that generates friction between the pressure member and the first portion of the inner wall of the receiving part.

3. The polyaxial bone anchoring device of claim 1, wherein the pressure member is configured to form an interference fit with the receiving part in the first position.

4. The bone anchoring device of claim 1, wherein at least a portion of a surface defining the bore is roughened, fluted, grooved or ridged.

5. The bone anchoring device of claim 1, wherein at least a portion of an outer surface of the pressure member is roughened, fluted, grooved or ridged.

6. The bone anchoring device of claim 1, wherein the pressure member further comprises two projections extending radially outwards and configured to latch into annular grooves in the receiving part when the pressure member is in the receiving part.

7. The bone anchoring device of claim 1, wherein the pressure member is substantially cylindrical.

8. The bone anchoring device of claim 1, wherein the first surface of the pressure member defines a recess at an end of the pressure member with a spherical-segment shape corresponding to a spherical-segment shaped surface portion of the head of the bone anchoring element.

9. The bone anchoring device of claim 1, further comprising a sleeve-like insert piece configured to be positioned around a spherical-segment shaped portion of the head, wherein the insert piece is configured to pivot in the accommodation space of the receiving part, and wherein when the insert piece is seated in the receiving part and has a central axis coaxial with the bore axis, a lower edge of the insert piece extends out of a lower opening of the receiving part.

10. The polyaxial bone anchoring device of claim 1, wherein the receiving part comprises a set screw, and wherein the pressure member is held in the first position when the set screw extends into the bore and is in frictional contact with an outer surface of the pressure member.

11. The polyaxial bone anchoring device of claim 1, wherein the pressure member is held in the first position by crimping a portion of either the pressure member or the receiving part.

12. A method of manufacturing a polyaxial bone anchoring device comprising a bone anchoring element having a head and a shaft for anchoring to a bone, a receiving part for coupling the bone anchoring element to a rod, the receiving part having a head receiving portion with an accommodation space for accommodating the head, and a rod receiving portion having an inner wall defining a bore in communication with the accommodation space, the bore having a bore axis, and a pressure member comprising a first surface for engaging the head and a second surface for engaging a rod, wherein when the bone anchoring element and the pressure member are in the receiving part, the pressure member is movable to a first position where friction between the first surface and the head generates a preload on the head to maintain the shaft at a temporary angular position relative to the receiving part, and to a second position different from the first position where the head is locked relative to the receiving part, the method comprising:

inserting the head of the bone anchoring element in the receiving part;

inserting the pressure member in the receiving part;

applying an axial force on the pressure member to move the pressure member to the first position to generate the preload on the head of the bone anchoring element, wherein the pressure member engages a first portion of the inner wall of the receiving part that faces the bore axis without a positive lock, wherein a holding force is generated at the engagement between the pressure member and the first portion of the inner wall of the receiving part for holding the pressure member at the first position, and wherein the pressure member is movable out of the first position by applying an axial force on the pressure member that is greater than the holding force.

13. The method of claim 12, wherein the holding force is a radially acting force.

14. The method of claim 13, wherein the radially acting force is generated by an interference fit between the pressure member and the receiving part.

15. The method of claim 13, wherein the receiving part comprises a set screw, and wherein the radially acting force is generated by screwing the set screw into a through bore in the receiving part to exert pressure on the pressure member.

16. The method of claim 13, further comprising crimping one of the receiving part or the pressure member, wherein the radially acting force is generated by a deformed portion formed by the crimping exerting pressure between the pressure member and the receiving part.

17. A method for coupling a rod to a bone via a polyaxial bone anchoring device comprising a bone anchoring element having a head and a shaft for anchoring to a bone, a receiving part for coupling the bone anchoring element to a rod, the receiving part having a head receiving portion with an accommodation space for accommodating the head, and a rod receiving portion having an inner wall defining a bore in communication with the accommodation space, the bore having a bore axis, and a pressure member movable in the bore and comprising a first surface for engaging the head and a second surface for engaging a rod, and a fixation element, the method comprising:

inserting the bone anchoring element into a bone when the head and the pressure member are in the receiving part and the pressure member is at a first position where friction between the first surface and the head generates a preload onto the head to maintain the shaft at a temporary angular position relative to the receiving part;

applying a force greater than the friction on the bone anchoring element or the receiving part to adjust the angular position of the shaft relative to the receiving part, while the pressure member engages a first portion of the inner wall of the receiving part that faces the bore axis without a positive lock, wherein a holding force is generated at the engagement between the pressure member and the first portion of the inner wall of the receiving part for holding the pressure member at the first position;

inserting a rod into the rod receiving portion of the receiving part;

advancing the fixation element in the receiving part to advance the rod towards the head receiving portion, and to exert an axial force on the pressure member greater than the holding force to advance the pressure member out of the first position to a second position, to lock the head relative to the receiving part and to lock a position of the rod relative to the receiving part.

18. The method of claim 17, further comprising:

inserting the head of the bone anchoring element into the accommodation space of the receiving part;

inserting the pressure member into the receiving part; and

applying an axial force on the pressure member greater than the holding force to move the pressure member into the first position.

19. The method of claim 17, further comprising:

inserting the head of the bone anchoring element into the accommodation space of the receiving part;

inserting the pressure member into the receiving part;

advancing the pressure member to the first position; and

advancing a set screw into the bore of the receiving part to engage the pressure member and to generate the holding force between the pressure member and the receiving part.

20. The method of claim 17, further comprising:

inserting the head of the bone anchoring element into the accommodation space of the receiving part;

inserting the pressure member into the receiving part;

advancing the pressure member to the first position; and

crimping one of the receiving part or the pressure member to engage the other one of the receiving part or the pressure member to generate the holding force between the pressure member and the receiving part.