Club head with deflection mechanism and related methods

• US 9,079,079 B2
• Filed: 03/12/2013
• Issued: 07/14/2015
• Est. Priority Date: 09/19/2012
• Status: Active Grant

• Current Assignee: Karsten Manufacturing Corporation
• Original Assignee: Karsten Manufacturing Corporation
• Inventors: Fossum, Brandon L., Nicolette, Michael R., Schweigert, Bradley D.
• Primary Examiner(s): Passaniti, Sebastiano
• Application Number:
  US13/797,772
• Publication Number:
  US 20140080625A1
• Time in Patent Office: 854 Days
• Field of Search: 473324-350, 473287-292, 473/409
• US Class Current: 1/1
• CPC Class Codes: A63B 2053/0491 with added weights, e.g. changeable, replaceable
• CPC Class Codes: A63B 2102/22 Field hockey
• CPC Class Codes: A63B 53/0433 with special sole configurations
• CPC Class Codes: A63B 53/0437 with special crown configurations
• CPC Class Codes: A63B 53/0466 wood-type
• CPC Class Codes: A63B 53/047 iron-type
• CPC Class Codes: A63B 53/0487 for putters A63B53/065 takes precedence
• CPC Class Codes: A63B 59/70 with bent or angled lower parts for hitting a ball on the ground, on an ice-covered surface, or in the air, e.g. for hockey or hurling
• CPC Class Codes: A63B 60/00 Details or accessories of golf clubs, bats, rackets or the like
• CPC Class Codes: A63B 60/52 with slits

Abstract

A club head comprising a deflection mechanism located at an interface of a front portion and a body portion. The deflection mechanism is configured so that the front surface is able to deflect toward the body portion at a top end of the club head and about a bottom end of the club head. The deflection mechanism comprises a groove located between the front surface and the crown surface. The deflection mechanism comprises at least one deflection feature that is located in the groove and comprises a step portion and a riser portion. The step portion comprises a step portion first side and a step portion second side opposite the step portion first side. The riser portion comprises a riser portion first side and a riser portion second side opposite the riser portion first side.

Claims

1. A club head comprising:

a top end and a bottom end opposite the top end;

a front portion comprising a front surface associated with a face plane and a loft plane, the front surface including an upper perimeter portion;

a body portion comprising a crown surface including a fore perimeter portion and a sole surface; and

a deflection mechanism located at an interface of the front portion and the body portion, the deflection mechanism being configured so that the front surface is able to deflect toward the body portion at the top end and about the bottom end of the club head;

wherein;

the deflection mechanism comprises a groove located between the front surface and the crown surface;

the deflection mechanism comprises at least one deflection feature that is located in the groove, the at least one deflection feature comprising a step portion and a riser portion;

the step portion comprises a step portion first side and a step portion second side opposite the step portion first side, the step portion first side being adjacent to the upper perimeter portion;

the riser portion comprises a riser portion first side and a riser portion second side opposite the riser portion first side, the riser portion second side being adjacent to the fore perimeter portion, and the step portion second side being adjacent to the riser portion first side.

2. The club head of claim 1 wherein:

when the face plane is approximately co-planar with the loft plane, at least one of;

the step portion of the at least one deflection feature is approximately perpendicular to the face plane;

or

the riser portion of the at least one deflection feature is approximately parallel to the face plane.

3. The club head of claim 1 wherein:

when the face plane is approximately co-planar with the loft plane, the step portion and the riser portion of the at least one deflection feature form a deflection feature angle greater than approximately 0 degrees and less than approximately 180 degrees.

4. The club head of claim 1 wherein:

the step portion of the at least one deflection feature comprises a step portion length;

the riser portion of the at least one deflection feature comprises a riser portion length; and

the step portion length and the riser portion length are approximately equal.

5. The club head of claim 1 wherein:

the step portion of the at least one deflection feature comprises a step portion thickness;

the riser portion of the at least one deflection feature comprises a riser portion thickness; and

at least one of the step portion thickness or the riser portion thickness are greater than or equal to approximately 0.06 centimeter and less than or equal to approximately 0.18 centimeter.

6. The club head of claim 1 wherein:

when the front surface strikes a golf ball such that the deflection mechanism deflects toward the body portion at the one of the top end or the bottom end of the club head and about the other one of the top end or the bottom end of the club head, at least one of;

(i) a deflected launch angle of the golf ball is higher than a static launch angle of the golf ball or (ii) a deflected back spin of the golf ball is less than a static back spin of the golf ball.

7. The club head of claim 1 wherein:

the club head comprises one of a driver club head, a fairway wood club head, or a hybrid golf club head.

8. The club head of claim 1 wherein:

when the face plane is approximately co-planar with the loft plane, the step portion of the each deflection feature of the at least one deflection feature is approximately perpendicular to the face plane, and the riser portion of the at least one deflection feature is approximately parallel to the face plane.

9. A method comprising:

providing a club head comprising;

a top end and a bottom end opposite the top end;

a front portion comprising a front surface associated with a face plane and a loft plane, the front surface including an upper perimeter portion; and

a body portion comprising a crown surface including a fore perimeter portion and a sole surface;

providing a deflection mechanism located at an interface of the front portion and the body portion, the deflection mechanism being configured so that the front surface is able to deflect toward the body portion at the top end and about the bottom end of the club head;

wherein;

providing the deflection mechanism comprises providing at least one deflection feature, the at least one deflection feature comprising a step portion and a riser portion, the step portion comprising a step portion first side that is adjacent to the upper perimeter portion the riser portion comprising a riser portion first side and a riser portion second side opposite the riser portion first side and adjacent to the fore perimeter portion, and a step portion second side opposite the step portion first side and adjacent to the riser portion first side;

providing the deflection mechanism comprises forming one or more grooves comprising the at least one deflection feature such that the one or more grooves are located between the front surface and the crown surface.

10. The method of claim 9 wherein:

providing the at least one deflection feature comprises providing the step portion and the riser portion of the at least one deflection feature to form a deflection feature angle when the face plane is approximately co-planar with the loft plane, the deflection feature angle being greater than approximately 0 degrees and less than approximately 180 degrees.

11. The method of claim 9 wherein:

providing the deflection mechanism comprises providing the step portion having a step portion length and the riser portion having a riser portion length, wherein the step portion length and the riser portion length are approximately equal.

12. The method of claim 9 wherein:

providing the deflection mechanism comprises providing the step portion having a step portion thickness and the riser portion having a riser portion thickness, wherein at least one of the step portion thickness or the riser portion thickness are greater than or equal to approximately 0.06 centimeter and less than or equal to approximately 0.18 centimeter.

13. The method of claim 9 wherein:

providing the club head comprises providing one of a driver club head, a fairway wood club head, or a hybrid golf club head.

14. A golf club comprising:

a club head comprising;

a top end and a bottom end opposite the top end;

a front portion comprising a front surface comprising an upper perimeter portion;

a body portion comprising a crown surface including a fore perimeter portion and a sole surface; and

a deflection mechanism located at an interface of the front portion and the body portion; and

a club shaft coupled to the club head;

wherein;

the deflection mechanism is configured such that striking a golf ball at the front surface of the club head causes the front surface to deflect toward the body portion of the top end and about the bottom end of the club head;

the deflection mechanism comprises a groove located between the front surface and the crown surface;

the deflection mechanism comprises at least one deflection feature that is located in the groove, the at least one deflection feature comprising a step portion and a riser portion;

the step portion comprises a step portion first side and a step portion second side opposite the step portion first side, the step portion first side being adjacent to the upper perimeter portion;

the riser portion comprises a riser portion first side and a riser portion second side opposite the riser portion first side, the riser portion second side being adjacent to the fore perimeter portion, and the step portion second side being adjacent to the riser portion first side.

15. The golf club of claim 14 wherein:

the deflection mechanism is configured to at least one of (i) increase a launch angle of the golf ball from the front surface or (ii) decrease a back spin applied to the golf ball when or after the golf ball strikes the front surface of the club head and causes the front surface to deflect toward the body portion at the one of the top end or the bottom end of the club head and about the other one of the top end or the bottom end of the club head.