Dynamic vehicle suspension for a radio-controlled vehicle

• US 9,079,471 B1
• Filed: 04/17/2014
• Issued: 07/14/2015
• Est. Priority Date: 04/17/2014
• Status: Active Grant

• Current Assignee: Horizon Hobby, Llc
• Original Assignee: Horizon Hobby, Llc
• Inventors: Arends, Gregory E.
• Primary Examiner(s): EL CHANTI, HUSSEIN A
• Application Number:
  US14/255,339
• Time in Patent Office: 453 Days
• Field of Search: 701/2, 701/37
• US Class Current: 1/1
• CPC Class Codes: A63H 17/262 Chassis; Wheel mountings; Wheels; Axles; Suspensions; Fitting body portions to chassis
• CPC Class Codes: A63H 30/04 using wireless transmission
• CPC Class Codes: B60G 17/02 Spring characteristics , e.g. mechanical springs and mechanical adjusting meansB60G17/005, B60G17/015 take precedence
• CPC Class Codes: B60G 17/08 Characteristics of fluid dampers adjusting fluid dampers in general F16F9/44 - F16F9/53
• CPC Class Codes: B60G 2202/24 Fluid damper
• CPC Class Codes: B60G 2500/10 Damping action or damper
• CPC Class Codes: B60G 2500/20 Spring action or springs
• CPC Class Codes: B60G 2600/202 using a remote, e.g. cordless, transmitter or receiver unit
• CPC Class Codes: B60G 2600/24 permanent magnets

Abstract

The disclosed dynamic suspension systems include (i) a fluid-filled suspension tube, (ii) a piston rod partially enclosed within the suspension tube, (iii) a first impedance plate coupled to the piston rod and comprising bypass apertures, (iv) a second impedance plate comprising bypass apertures and arranged relative to the first impedance plate to form overlap regions at each point where a portion of a bypass aperture of the first impedance plate overlaps a portion of a bypass aperture of the second impedance plate. In operation, the first or second impedance plates is movable to change a size or number of the overlap regions to adjust a fluid flow rate through the overlap regions to control the speed and/or acceleration of the piston rod as the piston rod moves through the fluid-filled suspension tube.

Claims

1. A dynamic vehicle suspension system comprising:

a suspension tube filled with a fluid;

a piston rod at least partially enclosed within the suspension tube;

a first impedance plate coupled to a portion of the piston rod enclosed within the suspension tube, the first impedance plate comprising one or more bypass apertures;

a second impedance plate comprising one or more bypass apertures and arranged relative to the first impedance plate within the suspension tube to form one or more overlap regions at each point where at least a portion of a bypass aperture of the first impedance plate overlaps at least a portion of a bypass aperture of the second impedance plate; and

wherein at least one of the first or second impedance plates is movable to change at least one of a size or number of the one or more overlap regions, thereby adjusting a fluid flow rate through the one or more overlap regions to control a speed and/or acceleration of the piston rod as the piston rod moves through the fluid in the suspension tube.

2. The dynamic vehicle suspension system of claim 1, further comprising a lever arm configured to rotate at least one of the first or second impedance plates.

3. The dynamic vehicle suspension system of claim 1, further comprising an interior lining that is positioned inside the suspension tube,

wherein the lining comprises first protruding engagement surfaces configured to engage and rotate the first impedance plate, and

wherein the suspension tube comprises second protruding engagement surfaces configured to engage and hold steady the second impedance plate while the first impedance plate rotates.

4. The dynamic vehicle suspension system of claim 3,

wherein the first impedance plate comprises first notches, and

wherein the second impedance plate comprises second notches.

5. The dynamic vehicle suspension system of claim 1, wherein at least one of the first or second impedance plates is movable to change at least one of a size or number of the one or more overlap regions based on one or more calculations performed by one or more processors.

6. The dynamic vehicle suspension system of claim 2, further comprising a suspension tube cap coupled to an end of the suspension tube opposite the top aperture,

wherein the lever arm comprises a dowel pin, and

wherein the dowel pin exits the suspension tube via an opening in the suspension tube and the suspension tube cap.

7. The dynamic vehicle suspension system of claim 2, wherein the dowel pin is surrounded by a rubber gasket that substantially prevents the fluid from leaking out of the suspension tube.

8. The dynamic vehicle suspension system of claim 2, wherein the lever arm is configured for manual actuation.

9. The dynamic vehicle suspension system of claim 2, wherein the lever arm is configured to be actuated by a servomotor in response to one or more commands received from at least one of a radio transmitter or a smart phone.

10. The dynamic vehicle suspension system of claim 2, further comprising an electronic control system configured to operate the lever arm.

11. The dynamic vehicle suspension system of claim 1,

wherein the first impedance plate is substantially circular, and

wherein the second impedance plate is substantially circular.

12. The dynamic vehicle suspension system of claim 1, wherein the first plurality of bypass apertures are substantially similar to the second plurality of bypass apertures.

13. The dynamic vehicle suspension system of claim 1, further comprising:

a sensor configured to measure a speed of the piston rod as the piston rod moves within the suspension tube.

14. The dynamic vehicle suspension system of claim 13, wherein the sensor includes at least one of a magneto-resistive sensor, an accelerometer, or an optical sensor.

15. The dynamic vehicle suspension system of claim 1, further comprising:

a spring surrounding at least a portion of an outside of the suspension tube; and

a positioning disc configured to compresses or decompress the spring to increase or decrease spring tension of the spring.

16. The dynamic vehicle suspension system of claim 15,

wherein the spring is a coil spring,

wherein a sleeve is positioned around at least a portion of the coil spring,

wherein the sleeve comprises a plurality of grooves, and

wherein the positioning disc includes a plurality of ball bearings configured to move within the plurality of grooves of the sleeve such that rotating the sleeve causes the positioning disc to compress or decompress the coil spring.

17. The dynamic vehicle suspension system of claim 16, further comprising:

a motor configured to rotate the sleeve via one or more gears.

18. A method comprising:

measuring at least one of a speed or acceleration of a piston rod of a suspension system as the piston rod moves through fluid in a suspension tube of the suspension system; and

determining whether the measured speed and/or acceleration is greater than or equal to a first corresponding speed and/or acceleration threshold;

determining whether the measured speed and/or acceleration is less than or equal to a second corresponding speed and/or acceleration threshold;

in response to determining that the measured speed and/or acceleration is greater than or equal to the first corresponding speed and/or threshold, adjusting at least one impedance plate of the suspension system to give the suspension system a stiffer response than the suspension system had before adjusting the at least one impedance plate, wherein adjusting at least one impedance plate of the suspension system to give the suspension system a stiffer response than the suspension system had before adjusting the at least one impedance plate comprises reducing a number of or a size of one or more overlap regions between bypass apertures of first and second impedance plates by rotating the first impedance plate relative to the second impedance plate; and

in response to determining that the measured speed and/or acceleration is less than or equal to the first corresponding speed and/or threshold, adjusting at least one impedance plate of the suspension system to give the suspension system a looser response than the suspension system had before adjusting the at least one impedance plate, wherein adjusting at least one impedance plate of the suspension system to give the suspension system a looser response than the suspension system had before adjusting the at least one impedance plate comprises increasing the number of or the size of one or more overlap regions between bypass apertures of the first and second impedance plates by rotating the first impedance plate relative to the second impedance plate.

19. A radio-controlled (RC) vehicle comprising:

one or more processors configured to control one or more aspects of a suspension system of the RC vehicle, wherein the suspension comprises four shock absorbers, each shock absorber comprising;

a suspension tube filled with a fluid;

a piston rod at least partially enclosed within the suspension tube;

a first impedance plate coupled to a portion of the piston rod enclosed within the suspension tube, the first impedance plate comprising one or more bypass apertures;

a second impedance plate comprising one or more bypass apertures and arranged relative to the first impedance plate within the suspension tube to form one or more overlap regions at each point where at least a portion of a bypass aperture of the first impedance plate overlaps at least a portion of a bypass aperture of the second impedance plate; and

wherein at least one of the first or second impedance plates is movable to change at least one of a size or number of the one or more overlap regions based on one or more commands issued or calculations performed by the one or more processors, thereby adjusting a fluid flow rate through the one or more overlap regions to control a speed and/or acceleration of the piston rod as the piston rod moves through the fluid in the suspension tube.