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Electrochemical co-production of a glycol and an alkene employing recycled halide

  • US 9,080,240 B2
  • Filed: 04/16/2013
  • Issued: 07/14/2015
  • Est. Priority Date: 07/26/2012
  • Status: Active Grant
First Claim
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1. A system for co-producing a first product and a second product, comprising:

  • a first electrochemical cell, the first electrochemical cell including a first region, a second region and a separator that selectively controls a flow of ions between the first region and the second region, the first region having a cathode with a catholyte comprising carbon dioxide, the second region having an anode with an anolyte comprising MX where M is at least one cation and X is selected from a group consisting of F, Cl, Br, I and mixtures thereof, wherein when there is an electric potential applied between the anode and cathode, M-carboxylate is produced in the first region and a halogen is produced in the second region;

    a first reactor, the first reactor reacts the M-carboxylate with HX to produce carboxylic acid and MX, the MX being recycled to an input of the second region of the first electrochemical cell;

    a second electrochemical cell, the second electrochemical cell including a first region, a second region and a separator that selectively controls a flow of ions between the first region and the second region, the first region having a cathode with a catholyte comprising the carboxylic acid, the second region having an anode with an anolyte comprising HX, wherein when there is an electric potential applied between the anode and cathode, at least one of another carboxylic acid, an aldehyde, a ketone, a glycol or an alcohol is produced at the first region of the second electrochemical cell and a halogen is produced in the second region of the second electrochemical cell;

    at least one second reactor, the at least one second reactor reacts the halogen from the second region of the first electrochemical cell and the second region of the second electrochemical cell with an alkane, aromatic compound, or other carbon compound to produce a halogenated compound and HX, the HX being recycled back to the second region of the second electrochemical cell and to the input of the first reactor;

    and at least one third reactor, the at least one third reactor reacts the halogenated compound to produce at least one of an alkene, alkyne, ketone, alcohol, aldehyde, unsaturated carbon compound, or longer-chain alkane, and HX, the HX being recycled back to the second region of the second electrochemical cell and to the input of the first reactor.

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