Closed-loop hydraulic system having regeneration configuration

• US 9,080,310 B2
• Filed: 10/21/2011
• Issued: 07/14/2015
• Est. Priority Date: 10/21/2011
• Status: Active Grant

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Knussman, Michael L., Opdenbosch, Patrick, Dierking, Joshua
• Primary Examiner(s): LESLIE, MICHAEL S
• Application Number:
  US13/278,556
• Publication Number:
  US 20130098464A1
• Time in Patent Office: 1,362 Days
• Field of Search: 604/43, 604/44, 604/68, 604/73, 604/75, 604/76, 914/37
• US Class Current: 1/1
• CPC Class Codes: E02F 9/2217 with energy recovery arrangements, e.g. using accumulators, flywheels
• CPC Class Codes: E02F 9/2235 including an electronic controller
• CPC Class Codes: E02F 9/2285 Pilot-operated systems
• CPC Class Codes: E02F 9/2289 Closed circuit
• CPC Class Codes: F15B 11/003 Systems with load-holding valves
• CPC Class Codes: F15B 11/024 by means of differential connection of the servomotor lines, e.g. regenerative circuits
• CPC Class Codes: F15B 11/0423 by controlling pump output or bypass, other than to maintain constant speed
• CPC Class Codes: F15B 2211/20553 with pilot circuit, e.g. for controlling a swash plate
• CPC Class Codes: F15B 2211/20561 reversible
• CPC Class Codes: F15B 2211/20569 capable of working as pump and motor
• CPC Class Codes: F15B 2211/27 Directional control by means of the pressure source
• CPC Class Codes: F15B 2211/30515 Load holding valves
• CPC Class Codes: F15B 2211/3058 having additional valves for interconnecting the fluid chambers of a double-acting actuator, e.g. for regeneration mode or for floating mode
• CPC Class Codes: F15B 2211/50527 using cross-pressure relief valves
• CPC Class Codes: F15B 2211/50563 the pressure control means controlling a differential pressure
• CPC Class Codes: F15B 2211/613 Feeding circuits
• CPC Class Codes: F15B 2211/625 Accumulators
• CPC Class Codes: F15B 2211/6346 representing a state of input means, e.g. joystick position
• CPC Class Codes: F15B 2211/6652 Control of the pressure source, e.g. control of the swash plate angle
• CPC Class Codes: F15B 2211/761 Control of a negative load, i.e. of a load generating hydraulic energy
• CPC Class Codes: F15B 2211/785 : Compensation of the difference in flow rate in closed fluid circuits using differential actuators
• CPC Class Codes: F15B 2211/88 : Control measures for saving energy
• CPC Class Codes: F15B 7/006 : Rotary pump input
• CPC Class Codes: Y10T 137/0379 : By fluid pressure
• CPC Class Codes: Y10T 137/85986 : Pumped fluid control

Abstract

A hydraulic system is disclosed that has first and second passages connecting a pump to an actuator in closed-loop manner, and first and second load-holding valves within the first and second passages. The hydraulic system may also have a regeneration valve connected to the first and second passages between the actuator and the first and second load-holding valves to selectively connect the first and second passages. The hydraulic system may further have a controller configured to cause a control valve to simultaneous move the first and second load-holding valves toward flow-blocking positions when pump displacement is about zero. The controller may also be configured to selectively cause the regeneration valve to connect the first and second passages when pump displacement is non-zero, and to cause only one of the first and second load-holding valves to move to its flow-blocking position when the regeneration valve connects the first and second passages.

Claims

1. A hydraulic system, comprising:

an actuator;

a pump having variable displacement;

first and second passages connecting the pump to the actuator in a closed-loop manner;

a first load-holding valve disposed within the first passage and movable between a flow-blocking position and a flow-passing position;

a second load-holding valve disposed within the second passage and movable between a flow-blocking position and a flow-passing position;

a regeneration valve connected to the first passage at a location between the actuator and the first load-holding valve and to the second passage at a location between the actuator and the second load-holding valve, the regeneration valve being configured to selectively fluidly connect the first passage with the second passage;

a control valve configured to initiate simultaneous movements of the first and second load-holding valves; and

a controller in communication with the pump, the control valve, and the regeneration valve, wherein the controller is configured to;

cause the control valve to initiate simultaneous movement of the first and second load-holding valves toward their flow-blocking positions when a displacement of the pump is about zero;

selectively cause the regeneration valve to fluidly connect the first passage with the second passage when the displacement of the pump is non-zero; and

cause only one of the first and second load-holding valves to move to its flow-blocking position when the regeneration valve fluidly connects the first passage with the second passage.

2. The hydraulic system of claim 1, wherein the controller is configured to cause only the first load-holding valve to move to its flow-blocking position when the pump supplies pressurized fluid through the second load-holding valve to the actuator.

3. The hydraulic system of claim 1, wherein the regeneration valve is spring-biased toward a flow-blocking position and solenoid operable toward a flow-passing position.

4. The hydraulic system of claim 1, wherein the regeneration valve is movable from a first position at which fluid communication between the first and second passages is blocked and movement of the first and second load-holding valves is unaffected by the regeneration valve, and a second position at which the first passage is fluidly communicated with the second passage and one of the first and second load-holding valves is caused to move to its flow-blocking position by the regeneration valve.

5. The hydraulic system of claim 4, wherein the one of the first and second load-holding valves is caused to move to its flow-blocking position when a control passage associated with the one of the first and second load-holding valves is blocked by the regeneration valve.

6. The hydraulic system of claim 1, further including:

a first control passage associated with the first load-holding valve; and

a second control passage associated with the second load-holding valve,

wherein;

a pressure of the first control passage affects movement of the first load-holding valve between the flow-passing position and the flow-blocking position;

a pressure of the second control passage affects movement of the second load-holding valve between the flow-passing position and the flow-blocking position; and

the control valve is movable between a first position at which the first and second control passages are fluidly connected to a low-pressure tank, a second position at which only one of the first and second control passages is fluidly connected to the low-pressure tank, and a third position at which both of the first and second control passages are blocked from the low-pressure tank.

7. The hydraulic system of claim 6, wherein when the first or second control passages is blocked from the low-pressure tank, a pressure within the first or second control passage builds and causes the first or second load-holding valves to move towards the flow-blocking position.

8. The hydraulic system of claim 1, further including:

a first control passage associated with the first load-holding valve; and

a second control passage associated with the second loading valve,

wherein;

a pressure of the first control passage affects movement of the first load-holding valve between the flow-passing position and the flow-blocking position;

a pressure of the second control passage affects movement of the second load-holding valve between the flow-passing position and the flow-blocking position; and

the control valve is movable between a first position at which the first and second control passages are fluidly connected to a low-pressure tank, a second position at which both of the first and second control passages are blocked from the low-pressure tank, and a third position at which the first and second control passages are fluidly connected to a low-pressure tank.

9. The hydraulic system of claim 8, wherein when the first and second control passages are blocked from the low-pressure tank, pressures within the first and second control passage build and cause the first and second load-holding valves to move towards the flow-blocking positions.

10. The hydraulic system of claim 1, wherein the control valve is also configured to control a displacement of the pump.

11. The hydraulic system of claim 1, wherein the control valve is a first control valve and the hydraulic system further includes a second control valve configured to initiate movement of only one of the first and second load-holding valves when the regeneration valve fluidly connects the first passage with the second passage.

12. The hydraulic system of claim 11, wherein the second control valve is fluidly connected to a control passage that extends between one of the first and second load-holding valves and the first control valve.

13. The hydraulic system of claim 11, wherein the second control valve is spring biased toward a flow-passing position and solenoid operated toward a flow-blocking position.

14. The hydraulic system of claim 1, further including:

a first control passage associated with the first load-holding valve;

a first pilot passage fluidly connecting a downstream portion of the first passage with a first end of the first load-holding valve;

a second pilot passage fluidly connecting an upstream portion of the first passage with the first end of the first load-holding valve;

a third pilot passage fluidly connecting the upstream portion of the first passage with the first control passage;

a second control passage associated with the second load-holding valve;

a fourth pilot passage fluidly connecting a downstream portion of the second passage with a first end of the second load-holding valve;

a fifth pilot passage fluidly connecting an upstream portion of the second passage with the first end of the second load-holding valve; and

a sixth pilot passage fluidly connecting the upstream portion of the second passage with the second control passage,

wherein the third and sixth pilot passages are restricted.

15. The hydraulic system of claim 1, further including:

a charge circuit;

at least one makeup valve fluidly connected between the charge circuit and the first and second passages; and

at least one relief valve fluidly connected between the charge circuit and the first and second passages,

wherein the at least one makeup valve and the at least one relief valve connect to the first and second passages at locations between the actuator and the first and second load-holding valves.

16. A hydraulic system, comprising:

an actuator;

a pump having variable displacement;

first and second passages connecting the pump to the actuator in a closed-loop manner;

a first load-holding valve disposed within the first passage and movable between a flow-blocking position and a flow-passing position;

a second load-holding valve disposed within the second passage and movable between a flow-blocking position and a flow-passing position;

a regeneration valve connected to the first passage at a location between the actuator and the first load-holding valve and to the second passage at a location between the actuator and the second load-holding valve, the regeneration valve being configured to selectively fluidly connect the first passage with the second passage;

a control valve configured to initiate simultaneous movements of the first and second load-holding valves;

a charge circuit;

at least one makeup valve fluidly connected between the charge circuit and the first and second passages, the at least one makeup valve being connected to the first and second passages at locations between the pump and the first and second load-holding valves;

at least one relief valve fluidly connected between the charge circuit and the first and second passages, the at least one relief valve being connect to the first and second passages at locations between the actuator and the first and second load-holding valves; and

a controller in communication with the pump, the control valve, and the regeneration valve, wherein the controller is configured to;

cause the control valve to initiate simultaneous movement of the first and second load-holding valves toward their flow-blocking positions when a displacement of the pump is about zero;

selectively cause the regeneration valve to fluidly connect the first passage with the second passage when the displacement of the pump is non-zero; and

cause the regeneration valve to move only the first load-holding valve to its flow-blocking position when the regeneration valve fluidly connects the first passage with the second passage and when the pump supplies pressurized fluid through the second load-holding valve to the actuator,

wherein the regeneration valve is movable from a first position at which fluid communication between the first and second passages is blocked and movement of the first and second load-holding valves is unaffected by the regeneration valve, and a second position at which the first passage is fluidly communicated with the second passage and one of the first and second load-holding valves is caused to move to its flow-blocking position by the regeneration valve.

17. A method of operating a hydraulic system, comprising:

pressurizing fluid with a pump;

directing fluid from the pump through an actuator and back to the pump in a closed-loop manner via first and second passages;

selectively simultaneously blocking the first and second passages with first and second load-holding valves to inhibit movement of the actuator when a displacement of the pump is about zero;

selectively fluidly connecting the first passage with the second passage at locations between the actuator and the first and second load-holding valves via a regeneration valve when the displacement of the pump is non-zero; and

selectively blocking only one of the first and second passages with the first or second load-holding valves when the first and second passages are fluidly communicated with each other via the regeneration valve.

18. The method of claim 17, wherein:

selectively simultaneously blocking the first and second passages with first and second load-holding valves is initiated by movement of a pump displacement control valve; and

selectively blocking only one of the first and second passages with the first or second load-holding valves is initiated by movement of the regeneration valve.

19. The method of claim 17, wherein selectively simultaneously blocking the first and second passages with first and second load-holding valves and selectively blocking only one of the first and second passages with the first or second load-holding valves are both initiated by movement of a control valve.

20. The method of claim 17, wherein:

selectively simultaneously blocking the first and second passages with first and second load-holding valves is initiated by movement of a pump displacement control valve; and

selectively blocking only one of the first and second passages with the first or second load-holding valves is initiated by movement of regeneration control valve.