Pressure and flow control in drilling operations

• US 9,080,407 B2
• Filed: 04/10/2012
• Issued: 07/14/2015
• Est. Priority Date: 05/09/2011
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Bernard, Christopher J.
• Primary Examiner(s): Thompson, Kenneth L
• Assistant Examiner(s): Bemko, Taras P
• Application Number:
  US13/443,700
• Publication Number:
  US 20120285744A1
• Time in Patent Office: 1,190 Days
• Field of Search: 175/25, 175/50, 175/57, 175/216, 175/217
• US Class Current: 1/1
• CPC Class Codes: E21B 21/08 Controlling or monitoring pressure or flow of drilling fluid, e.g. automatic filling of boreholes, automatic control of bottom pressure valve arrangements therefor E21B21/10
• CPC Class Codes: E21B 21/10 Valve arrangements in drilling-fluid circulation systems
• CPC Class Codes: E21B 21/106 Valve arrangements outside the borehole, e.g. kelly valves valves specifically for maintaining circulation of drilling fluid while connecting or disconnecting tubular joints E21B21/019
• CPC Class Codes: E21B 44/00 Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions

Abstract

A well drilling system includes a flow control device regulating flow from a rig pump to a drill string, the flow control device being interconnected between the pump and a standpipe manifold, and another flow control device regulating flow through a line in communication with an annulus. Flow is simultaneously permitted through the flow control devices. A method of maintaining a desired bottom hole pressure includes dividing drilling fluid flow between a line in communication with a drill string interior and a line in communication with an annulus; the flow dividing step including permitting flow through a flow control device interconnected between a pump and a standpipe manifold.

Claims

1. A method of maintaining a desired bottom hole pressure during a well drilling operation, the method comprising:

dividing flow of drilling fluid between a line in communication with an interior of a drill string and a line in communication with an annulus formed between the drill string and a wellbore, the dividing including permitting flow through a first flow control device interconnected between a pump and a fourth flow control device, which is included in a rig standpipe manifold, the fourth flow control device being interconnected between the first flow control device and the drill string, the dividing also including permitting flow through a second flow control device interconnected between the pump and the annulus, while flow is permitted through the first flow control device;

closing the first flow control device after pressures in the line in communication with the interior of the drill string and the line in communication with the annulus equalize;

making a connection in the drill string after the first flow control device closing;

then permitting flow through the first flow control device while permitting flow through the second flow control device;

then closing the second flow control device after pressures again equalize in the line in communication with the interior of the drill string and in the line in communication with the annulus; and

permitting flow through a third flow control device continuously during the dividing, the first flow control device closing, the making and the second flow control device closing, thereby maintaining a desired annulus pressure corresponding to the desired bottom hole pressure, wherein the dividing, the first flow control device closing, the permitting flow through the first flow control device, the second flow control device closing, and the permitting flow through the third flow control device are performed by an automated control system, the control system including a predictive device and a data validator, wherein the predictive device outputs at least one predicted parameter value to the data validator, and wherein the data validator outputs at least one validated parameter value to a hydraulics model which determines the desired annulus pressure.

2. The method of claim 1, wherein the maintaining the desired annulus pressure further comprises automatically varying flow through the third flow control device in response to comparing a measured annulus pressure with the desired annulus pressure.

3. A method of making a connection in a drill string while maintaining a desired bottom hole pressure, the method comprising:

pumping a drilling fluid from a rig mud pump and through a mud return choke during the entire connection making method;

determining a desired annulus pressure which corresponds to the desired bottom hole pressure during the entire connection making method;

regulating flow of the drilling fluid through the mud return choke, thereby maintaining the desired annulus pressure, during the entire connection making method;

increasing flow through a bypass flow control device and decreasing flow through a standpipe flow control device interconnected between the rig mud pump and a standpipe manifold flow control device in a rig standpipe manifold, thereby diverting at least a first portion of the drilling fluid flow from a line in communication with an interior of the drill string to a line in communication with an annulus;

preventing flow through the standpipe flow control device;

then making the connection in the drill string; and

then decreasing flow through the bypass flow control device and increasing flow through the standpipe flow control device, thereby diverting at least a second portion of the drilling fluid flow to the line in communication with the interior of the drill string from the line in communication with the annulus, wherein the increasing and the decreasing flow through the bypass flow control device and the decreasing and the increasing flow through the standpipe flow control device are performed by an automated control system, the control system including a predictive device and a data validator, wherein the predictive device outputs at least one predicted parameter value to a data validator, and wherein the data validator outputs at least one validated parameter value to a hydraulics model which determines the desired annulus pressure.

4. The method of claim 3, wherein the increasing flow through the bypass flow control device and the decreasing flow through the standpipe flow control device further comprise simultaneously permitting flow through the bypass and standpipe flow control devices.

5. The method of claim 3, wherein the decreasing flow through the bypass flow control device and the increasing flow through the standpipe flow control device further comprise simultaneously permitting flow through the bypass and standpipe flow control devices.

6. The method of claim 3, further comprising equalizing pressure between the line in communication with the interior of the drill string and the line in communication with the annulus, the equalizing being performed after the increasing flow through the bypass flow control device, and the equalizing being performed prior to the decreasing flow through the standpipe flow control device.

7. The method of claim 3, further comprising equalizing pressure between the line in communication with the interior of the drill string and the line in communication with the annulus, the equalizing being performed after the decreasing flow through the bypass flow control device, and the equalizing being performed prior to the increasing flow through the standpipe flow control device.