System for producing a slender illumination pattern from a light emitting diode

• US 9,080,739 B1
• Filed: 09/14/2012
• Issued: 07/14/2015
• Est. Priority Date: 09/14/2012
• Status: Active Grant

• Current Assignee: Signify Holding B.V. (Signify N.V.)
• Original Assignee: Cooper Technologies Company (Eaton Corporation PLC.)
• Inventors: Sayers, Wilston Nigel Christopher
• Primary Examiner(s): Neils, Peggy
• Assistant Examiner(s): SONG, ZHENG B
• Application Number:
  US13/616,999
• Time in Patent Office: 1,033 Days
• Field of Search: 362/245, 362/248, 362/307, 362/308, 36231107-31109, 362/328, 362334-335, 362347-350
• US Class Current: 1/1
• CPC Class Codes: F21V 5/048 the lens being a simple lens adapted to cooperate with a point-like source for emitting mainly in one direction and having an axis coincident with the main light transmission direction, e.g. convergent or divergent lenses, plano-concave or plano-convex lenses
• CPC Class Codes: F21V 5/08 producing an asymmetric light distribution
• CPC Class Codes: F21W 2111/02 for roads, paths or the like
• CPC Class Codes: F21W 2111/023 for pedestrian walkways
• CPC Class Codes: F21W 2131/10 Outdoor lighting
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 19/0014 at least one surface having optical power
• CPC Class Codes: G02B 19/0061 the light source comprising a LED semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission H01L33/00

Abstract

An optic can receive light from a dome of a light emitting diode and output light that, when cast upon a nearby flat surface, forms a strip of illumination. The optic can comprise a cavity that receives the light from the dome and an outer surface that emits the received light. An edge of the cavity can extend peripherally around the cavity in an oblong geometry. An edge of the outer surface can extend peripherally around the outer surface in an oblong geometry that is rotated ninety degrees relative to the oblong geometry of the cavity. A sidewall of the outer surface can comprise a region that is concave in nature or sags.

Claims

1. An optic comprising:

an inner side that rises with respect to a plane to form a cavity sized for receiving light from a light emitting diode, the cavity extending along the plane in two dimensions, farther in a first dimension than in a second dimension; and

an outer side that rises with respect to the plane to form a light emitting surface that extends along the plane in the two dimensions, farther in the second dimension than in the first dimension,

wherein the inner side comprises a first contour along the first dimension and a second contour along the second dimension,

wherein the light emitting surface comprises a third contour along the first dimension and a fourth contour along the second dimension,

wherein the second contour is concave, comprises a first peak, and sags on opposing sides of the first peak,

wherein the first contour is concave without sagging on opposing sides of the first peak,

wherein the third contour is convex, comprises a second peak, and sags on opposing sides of the second peak, and

wherein the fourth contour is convex without sagging on opposing sides of the second peak.

2. The optic of claim 1, wherein the cavity extends in the first dimension at least about twice as far as the cavity extends in the second dimension.

3. The optic of claim 1, wherein the light emitting surface has a first outline, and

wherein the cavity has a second outline that is substantially smaller than the first outline.

4. The optic of claim 1, wherein the light emitting surface has a first length-to-width ratio, and

wherein the cavity has a second length-to-width ratio that is greater than the first length-to-width ratio.

5. The optic of claim 1, wherein the third contour is substantially more pointy than the fourth contour.

6. An optic comprising:

a cavity sized to receive a dome of a light emitting diode and comprising an inner surface that rises above a first reference plane and that is intersected by a second reference plane along a first curve and by a third reference plane along a second curve, wherein the first, second, and third reference planes are perpendicular to one another; and

a refractive outer surface opposite the inner surface, the refractive outer surface rising above the first reference plane and extending over the cavity,

wherein the second reference plane intersects the refractive outer surface along a third curve that comprises a first peak,

wherein the third reference plane intersects the refractive outer surface along a fourth curve that comprises the first peak,

wherein the third curve sags while continuously rising above the first reference plane to the first peak, and the fourth curve continuously rises above the first reference plane to the first peak without sagging,

wherein the first and second curves comprise a second peak, and

wherein second curve sags while continuously rising above the first reference plane to the second peak, and the first curve continuously rises above the first reference plane to the second peak without sagging.

7. The optic of claim 6, wherein an edge of the refractive outer surface is oblong, and

wherein the refractive outer surface is smooth.

8. The optic of claim 6, wherein the cavity has an oblong outline along the first reference plane.

9. The optic of claim 6, wherein a plan view of the optic shows the cavity as elongate in a first direction and shows the refractive outer surface as elongate in a second direction that is perpendicular to the first direction.

10. The optic of claim 6, wherein the cavity is sized such that when the dome is received, a limited portion of the dome extends into the cavity,

wherein the optic is substantially symmetrical with respect to the second reference plane, and

wherein the optic is substantially symmetrical with respect to the third reference plane.

11. The optic of claim 6, wherein an intersection between the second reference plane and the third reference plane defines an optical axis of the optic, and

wherein cavity volume is substantially greater than dome volume.

12. An optic comprising:

an inner surface defining a cavity configured for coupling to a light emitting diode and comprising a periphery that is elongated in a dimension; and

an outer surface, opposite the cavity, comprising another periphery that is elongated perpendicular to the dimension,

wherein, in a first cross section of the optic taken along the dimension, the inner surface continuously rises from an inner edge to a first peak without sagging, and the outer surface continuously rises from an outer edge to a second peak and sags between the outer edge and the second peak, and

wherein, in a second cross section of the optic taken perpendicular to the first cross section, the inner surface continuously rises from the inner edge to the first peak and sags between the inner edge and the first peak, and the outer surface continuously rises from the outer edge to the second peak without sagging.

13. The optic of claim 12, wherein the periphery forms an oblong edge,

wherein the another periphery forms another oblong edge,

wherein the outer surface is smooth, and

wherein the cavity is smooth.

14. The optic of claim 12, wherein the optic comprises an axis,

wherein the outer surface is globally convex, and

wherein the outer surface comprises a locally concave region disposed off the axis.

15. The optic of claim 12, wherein the optic comprises an axis,

wherein the outer surface is smooth in a radial direction and comprises:

a first region disposed off the axis in the radial direction;

a second region disposed farther off the axis in the radial direction than the first region; and

a third region disposed off the axis in the radial direction, between the first region and the second region,

wherein an imaginary line extends between the first region and the second region, is tangent to the first region, and is tangent to the second region, and

wherein there is a gap between the third region and the imaginary line.

16. The optic of claim 12, wherein the cavity is smooth and substantially symmetrical with respect to a reference plane, and

wherein the outer surface is smooth and substantially symmetrical with respect to the reference plane.

17. The optic of claim 12, wherein the periphery of the cavity has a first length-to-width ratio, and

wherein the another periphery of the outer surface has a second length-to-width ratio that is smaller than the first length-to-width ratio.

18. The optic of claim 12, wherein the inner surface and the outer surface are operative to convert a Lambertian distribution of light from the light emitting diode into an narrow illumination distribution that extends perpendicular to the dimension and comprises a centrally located waist.