Battery charger circuit and control schemes

• US 9,083,199 B2
• Filed: 05/10/2011
• Issued: 07/14/2015
• Est. Priority Date: 05/13/2010
• Status: Active Grant

• Current Assignee: Massachusetts Institute of Technology
• Original Assignee: Massachusetts Institute of Technology
• Inventors: Do Valle, Bruno Guimaraes, Wentz, Christian T., Sarpeshkar, Rahul
• Primary Examiner(s): Dunn, Drew A
• Assistant Examiner(s): Chung, Steve T
• Application Number:
  US13/104,188
• Publication Number:
  US 20110279079A1
• Time in Patent Office: 1,526 Days
• US Class Current: 1/1
• CPC Class Codes: H02J 7/0071 with a programmable schedule
• CPC Class Codes: H02J 7/04 Regulation of charging current or voltage

Abstract

Described is a battery charger circuit for charging a battery. The battery charger circuit comprises a control element having a first input configured to receive an input from a reference source, a second input configured to receive an input from the battery and an output, said control element having an output current response characteristic which varies with respect to the battery input such that said control element implements a saturating function that causes the charging current of the battery to automatically transition between a constant current operating mode and a constant voltage operating mode or a constant voltage operating mode to a constant current operating mode.

Claims

1. A battery charger circuit having first and second terminals coupled to respective terminals of a battery, the battery charger circuit comprising:

a control element having at least first and second inputs with a first one of the inputs coupled to a corresponding terminal of the battery charger circuit, said control element comprising a low-power detector circuit coupled to the first one of the inputs of said control element, said low-power detector circuit configured to sense and detect changes in a battery voltage signal, said control element configured to receive a reference voltage signal corresponding to a predetermined voltage target level of the sensed battery voltage signal at a second one of the inputs and generate a control element current signal at an output thereof in response to the sensed battery voltage signal and the reference voltage signal, said control element having an output current response characteristic which varies with respect to the sensed battery voltage signal such that said control element implements a saturating function that causes charging current provided to the first and second terminals of the battery charger circuit to automatically transition between one of;

a constant current operating mode and a constant voltage operating mode;

or a constant voltage operating mode to a constant current operating mode; and

an end-of-charge detection circuit having at least first and second inputs with a first one of the inputs adapted to couple to the control element output, said end-of-charge detection circuit configured to receive the control element current signal at the first one of the inputs and a reference current signal at a second one of the inputs and in response thereto said end-of-charge detection circuit compares the control element current signal with the reference current signal to detect end-of-charge at the first and second terminals of the battery charger circuit, wherein said control element is implemented as an operational transconductance amplifier (OTA) and the output current response characteristic of said control element has a shape corresponding to the shape of a hyperbolic tangent function, the output response characteristic of said control element utilized to transition the charging current between the constant current operating mode and the constant voltage operating mode.

2. The battery charger circuit of claim 1 wherein said OTA is a sub-threshold (OTA) having a second input configured to receive the reference voltage signal a first input configured to receive the sensed battery voltage signal and an output coupled to an output of the battery charger circuit.

3. The battery charger circuit of claim 2 further comprising:

a current gain circuit having a first input coupled to the OTA output, a second input coupled to an output of the end-of-charge detection circuit and having an output coupled to the first and/or second terminals of the battery charger circuit, wherein the first one of the inputs of said end-of-charge detection circuit is adapted to couple to the OTA output.

4. The battery charger circuit of claim 1 wherein said OTA is an above-threshold (OTA) having a second input configured to receive the reference voltage signal, a first input configured to receive the sensed battery voltage signal and an output coupled to an output of the battery charger circuit.

5. The battery charger circuit of claim 1 further comprising a gain stage having a first input coupled to the control element output and an output coupled to a corresponding terminal of the battery charger circuit at which the charging current is provided.

6. The battery charger circuit of claim 5 wherein said end-of-charge detection circuit has an output coupled to a second input of said gain stage.

7. The battery charger circuit of claim 6 further comprising a trickle charge circuit.

8. The battery charger circuit of claim 1 wherein said control element comprises a processor configured to apply a saturation function to signals provided thereto such that the battery charger circuit automatically transitions between one of:

a constant current operating mode and a constant voltage operating mode;

or a constant voltage operating mode to a constant current operating mode in response to voltage levels of the sensed battery voltage signal.

9. The battery charger circuit of claim 1 wherein said control element comprises:

an analog-to-digital converter (ADC) circuit having a first input configured to receive the reference voltage signal, a second input configured to receive the sensed battery voltage signal and an output, said ADC circuit configured to receive analog signals provided thereto and to provide a digital signal at the output thereof;

a digital controller having an input coupled to the output of said ADC circuit and having an output, said digital controller configured to receive digital signals provided thereto from said ADC circuit and apply a saturation function to the digital signals such that the battery charger circuit automatically transitions between one of;

a constant current operating mode and a constant voltage operating mode;

or a constant voltage operating mode to a constant current operating mode in response to the digital signals provided to said digital controller; and

a digital-to analog converter (DAC) circuit having a first input configured to receive an input from said digital controller and an output, said DAC circuit configured to receive digital signals provided thereto from said digital controller and to provide an analog signal at the output thereof.

10. The battery charger circuit of claim 1 wherein in response to detecting that a predetermined threshold level of the sensed battery voltage signal is reached, the low-power detector circuit cuts off power to a load.

11. The battery charger circuit of claim 1 wherein said end-of-charge detection circuit is further configured to generate an end-of-charge signal at an output thereof in response to comparing the control element current signal with the reference current signal, wherein the end-of-charge signal controls current flow of the charging current provided to the first and second terminals of the battery charger circuit.

12. The battery charger circuit of claim 1 wherein said end-of-charge detection circuit is provided as a current comparator circuit having first and second inputs with a first one of the inputs configured to receive the control element current signal and a second one of the inputs configured to receive the reference current signal, said current comparator circuit having an output corresponding to an output of the end-of-charge detection circuit.

13. The battery charger circuit of claim 1 wherein the end-of-charge corresponds to the control element current signal being substantially less than the reference current signal.

14. The battery circuit of claim 1 wherein the battery charging current is reduced to substantially zero at or substantially near the end-of-charge.

15. The battery circuit of claim 1 wherein said control element has a third input configured to receive a bias current signal for biasing said control element, wherein the control element current signal is generated in response to the reference voltage signal, the sensed battery voltage signal and the bias current signal.

16. The battery circuit of claim 15 wherein the reference current signal is substantially the same as the bias current signal.

17. The battery circuit of claim 1 further comprising:

a reference source coupled to the second one of the inputs of said end-of-charge detection circuit, said reference source configured to generate the reference current signal.

18. The battery circuit of claim 1 further comprising:

a reference source coupled to the second one of the inputs of said control element, said reference voltage source configured to generate the reference voltage signal.

19. A power management integrated circuit (IC) having first and second terminals coupled to respective terminals of one or more rechargeable cells, the power management IC comprising:

a control element having at least first and second inputs with a first one of the inputs coupled to a corresponding terminal of the battery charger circuit, said control element comprising a low-power detector circuit coupled to the first one of the inputs of said control element, said low-power detector circuit configured to sense and detect changes in a battery voltage signal, said control element configured to receive a reference voltage signal corresponding to a predetermined voltage target level of the sensed batter voltage signal at a second one of the inputs and generate a control element current signal at an output thereof in response to the sensed battery voltage signal and the reference voltage signal, said control element having an output current response characteristic which varies with respect to the sensed battery voltage signal such that said control element provides a continuous charging current and automatically transitions from one of;

a constant current operating mode to a constant voltage operating mode;

or a constant voltage operating mode to a constant current operating mode;

an end-of-charge detection circuit having at least first and second inputs with a first one of the inputs adapted to couple to the control element output, said end-of-charge detection circuit configured to receive the control element current signal at the first one of the inputs and a reference current signal at a second one of the inputs and in response thereto said end-of-charge detection circuit compares the control element current signal with the reference current signal to detect end-of-charge at the first and second terminals of the power management IC; and

a gain circuit having a first input coupled to the control element output, a second input coupled to the end-of-charge detection circuit output and having an output configured to couple to the first and second terminals of the power management IC, wherein said control element is implemented as an operational transconductance amplifier (OTA) and the output current response characteristic of said control element has a shape corresponding to the shape of a hyperbolic tangent function, the output response characteristic of said control element utilized to transition the charging current between the constant current operating mode and the constant voltage operating mode.

20. The power management IC of claim 19 wherein said control element comprises a processor configured to apply a saturation function to signals provided thereto such that the power management IC automatically transitions from a constant current operating mode to a constant voltage operating mode in response to voltage levels of the sensed battery voltage signal.

21. The power management IC of claim 19 wherein said control element comprises:

an analog-to-digital converter (ADC) circuit having a first input configured to receive the reference voltage signal, a second input configured to receive the battery voltage signal and an output, said ADC circuit configured to receive analog signals provided thereto and to provide a digital signal at the output thereof;

a digital controller having an input coupled to the output of said ADC circuit and having an output, said digital controller configured to receive digital signals provided thereto from said ADC circuit and apply a saturation function to the digital signals such that the battery charger circuit automatically transitions from a constant current operating mode to a constant voltage operating mode in response to the digital signals provided to said digital controller; and

a digital-to analog converter (DAC) circuit having a first input configured to receive an input from said digital controller and an output coupled to the first input of said gain circuit, said DAC circuit configured to receive digital signals provided thereto from said digital controller and to provide an analog signal at the output thereof.

22. The power management IC of claim 21 wherein in response to detecting that a predetermined threshold level of the sensed battery voltage signal is reached, the low-power detector circuit cuts off power from the one or more cells to a load.

23. The power management IC of claim 19 wherein:

said control element is provided having first and second inputs with a second one of the inputs configured to receive the reference voltage signal and a first one of the inputs configured to receive the battery voltage signal, said OTA having an output corresponding to the control element output; and

said gain circuit is provided as a current gain circuit having first and second inputs with a first one of the inputs of said current gain circuit and the first one of the inputs of said end-of-charge detection circuit coupled to the OTA output and a second one of the inputs of said current gain circuit coupled to the end-of-charge detection circuit output, said current gain circuit having an output corresponding, to the gain circuit output.

24. The power management IC of claim 23 further comprising:

a reference source coupled to the second one of the inputs of said OTA, said reference source configured to generate the reference voltage signal; and

one or more cells coupled to the first one of the inputs of said OTA.

25. A method for charging a battery with a battery charger circuit having first and second terminals coupled to respective terminals of the battery, the method comprising:

sensing and detecting changes in a battery voltage signal at a control element comprised in the battery charger circuit, said control element having at least first and second inputs with a first one of the inputs coupled to a corresponding terminal of the battery charger circuit;

comparing the sensed battery voltage signal with a reference voltage signal corresponding to a predetermined voltage target level of the sensed battery voltage signal to determine a charging current;

in response to the comparing, generating a control element current signal and providing a continuous charging current to the first and second terminals of the battery charger circuit and automatically transitioning between one of;

a constant current operating mode and a constant voltage operating mode;

or a constant voltage operating mode and a constant current operating mode; and

comparing the control element current signal with a reference current signal to detect end-of-charge at the first and second terminals of the battery charger circuit, wherein said control element is implemented as an operational transconductance amplifier (OTA) and the output current response characteristic of said control element has a shape corresponding to the shape of a hyperbolic tangent function, the output response characteristic of said control element utilized to transition the charging current between the constant current operating mode and the constant voltage operating mode.

26. A battery charger circuit having first and second terminals coupled to respective terminals of a battery, the battery charger circuit comprising:

a control element having at least first and second inputs with a first one of the inputs coupled to a corresponding terminal of the battery charger circuit, said control element comprising a low-power detector circuit coupled to the first one of the inputs of said control element, said low-power detector circuit configured to sense and detect changes in a battery voltage signal, said control element configured to receive a reference voltage signal corresponding to a predetermined voltage target level of the sensed battery voltage signal at a second one of the inputs and generate a control element current signal at an output thereof in response to the sensed battery voltage signal and the reference voltage signal, said control element having an output current response characteristic which varies with respect to the sensed battery voltage signal such that said control element continuously provides a charging current that transitions the first and second terminals of the battery charger circuit from one of;

a constant current operating mode to a constant voltage operating mode;

or a constant voltage operating mode to a constant current operating mode; and

an end-of-charge detection circuit having at least first and second inputs with a first one of the inputs adapted to couple to the control element output, said end-of-charge detection circuit configured to receive the control element current signal at the first one of the inputs and a reference current signal at a second one of the inputs and in response thereto said end-of-charge detection circuit compares the control element current signal with the reference current signal to detect end-of-charge at the first and second terminals of the battery charger circuit, wherein said control element is implemented as an operational transconductance amplifier (OTA) and the output current response characteristic of said control element has a shape corresponding to the shape of a hyperbolic tangent function, the output response characteristic of said control element utilized to transition the charging current between the constant current operating mode and the constant voltage operating mode.

27. A battery charger circuit having first and second terminals coupled to respective terminals of a battery, the battery charger circuit comprising:

a control element having at least first and second inputs with a first one of the inputs coupled to a corresponding terminal of the battery charger circuit, said control element comprising a low-Dower detector circuit coupled to the first one of the inputs of said control element, said low-power detector circuit configured to sense and detect changes in a battery voltage signal, said control element configured to receive a reference voltage signal corresponding to a predetermined voltage target level of the sensed batten voltage signal at a second one of the inputs and generates a control element current signal at an output thereof in response to the sensed battery voltage signal and the reference voltage signal, said control element having an output current response characteristic corresponding to a saturating function that causes the charging current provided to the first and second terminals of the battery charger circuit to automatically transition between a constant current operating mode and a constant voltage operating mode or a constant voltage operating mode to a constant current operating mode which varies with respect to the sensed battery voltage signal; and

an end-of-charge detection circuit having at least first and second inputs with a first one of the inputs adapted to couple to the control element output, said end-of-charge detection circuit configured to receive the control element current signal at the first one of the inputs and a reference current signal at a second one of the inputs and in response thereto said end-of-charge detection circuit compares the control element current signal with the reference current signal to detect end-of-charge at the first and second terminals of the battery charger circuit, wherein said control element is implemented as an operational transconductance amplifier (OTA) and the output current response characteristic of said control element has a shape corresponding to the shape of a hyperbolic tangent function, the output response characteristic of said control element utilized to transition the charging current between the constant current operating mode and the constant voltage operating mode.

28. A battery charger circuit having first and second terminals coupled to respective terminals of a battery, the battery charger circuit comprising:

a control element provided as a operational transconductance amplifier (OTA), said control element having at least first and second inputs with a first one of the inputs coupled to a corresponding terminal of the battery charger circuit, said control element configured to receive a battery voltage signal at the first one of the inputs and a reference voltage signal corresponding to a predetermined voltage target level of the battery voltage signal at a second one of the inputs and in response thereto said control element generates a control element current signal at an output thereof, said control element having an output current response characteristic which varies with respect to the battery voltage signal provided thereto such that said control element implements a saturating function that causes charging current provided to the first and second terminals of the battery charger circuit to automatically transition between one of;

a constant current operating mode and a constant voltage operating mode;

or a constant voltage operating mode to a constant current operating mode,

wherein the output current response characteristic of said OTA has a shape corresponding to the shape of a hyperbolic tangent function, the output response characteristic of said control element utilized to transition the charging current between the constant current operating mode and the constant voltage operating mode.