Battery assembly for battery-powered surgical instruments

• US 9,084,625 B2
• Filed: 04/30/2013
• Issued: 07/21/2015
• Est. Priority Date: 12/03/2007
• Status: Active Grant

• Current Assignee: Covidien AG (Medtronic Plc)
• Original Assignee: Covidien AG (Medtronic Plc)
• Inventors: Deville, Derek Dee, Smith, Kevin W. Jr., Bales, Thomas O. Jr., Palmer, Matthew A.
• Primary Examiner(s): SHI, KATHERINE MENGLIN
• Application Number:
  US13/874,010
• Publication Number:
  US 20130245657A1
• Time in Patent Office: 812 Days
• Field of Search: 606/169, 429/96, 429/98, 429/121, 429/123, 320/106, 600/437, 600/461, 600/471, 601/2, 604/22
• US Class Current: 1/1
• CPC Class Codes: A61B 17/320092 with additional movable means for clamping or cutting tissue, e.g. with a pivoting jaw
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/320071 with articulating means for working tip
• CPC Class Codes: A61B 2017/320089 node location
• CPC Class Codes: A61B 2017/320094 additional movable means performing clamping operation

Abstract

A battery assembly for use in a number of battery-powered, cordless ultrasonic surgical instruments with handles having a battery chamber and coupled to different ultrasonic waveguide types, comprises a housing having an exterior shape formed to removably connect with the battery chamber of the handles. The housing has at least one energy storage cell operable to power an ultrasonic-signal-generation assembly of the surgical instruments. The ultrasonic-signal-generation assembly is operable to dynamically produce a resonant wave along an ultrasonic waveguide. A battery/handle interface has a plurality of connectors shaped to mate with a plurality of corresponding connectors within the battery chamber of the handles. A voltage-control circuit communicatively couples with and provides power to the ultrasonic-signal-generation assembly, detects which one of the ultrasonic waveguide types is coupled to the handle connected to the housing, and provides an output in response to the detected waveguide type.

Claims

1. A battery assembly for use in a number of battery-powered, cordless ultrasonic surgical instruments with handles having a battery chamber and operable to be coupled to different ultrasonic waveguide types, the battery assembly comprising:

a housing having an exterior shape formed to removably connect with the battery chamber of the handles, the housing having;

at least one energy storage cell operable to power an ultrasonic-signal-generation assembly of the surgical instruments, the ultrasonic-signal-generation assembly being operable to dynamically produce a resonant wave along an ultrasonic waveguide; and

a battery/handle interface having a plurality of connectors shaped to mate with a plurality of corresponding connectors within the battery chamber of the handles; and

a voltage-control circuit operable to;

communicatively couple with and provide power to the ultrasonic-signal-generation assembly;

detect which one of the ultrasonic waveguide types is coupled to the handle connected to the housing;

provide a first output in response to a detection of a first waveguide type; and

provide at least a second output in response to a detection of at least a second waveguide type.

2. The battery assembly according to claim 1, wherein the surgical instrument is an ultrasonic cautery cutting device.

3. The battery assembly according to claim 1, wherein:

the first output is an ultrasonic-signal-generation assembly output signal for a first type of ultrasonic waveguide; and

the second output is an ultrasonic-signal-generation assembly output signal for a second type of ultrasonic waveguide different from the first type of ultrasonic waveguide.

4. The battery assembly according to claim 1, wherein the voltage-control circuit comprises a memory operable to receive and store at least one piece of information pertaining to the surgical instrument handle.

5. The battery assembly according to claim 1, wherein the voltage-control circuit comprises:

a memory operable to receive and store at least one piece of information; and

a communication interface coupled to the memory and operable to communicate information from the memory to an information receiver remote from the battery assembly.

6. The battery assembly according to claim 5, wherein the information is at least one of:

a battery-assembly-use history;

a battery assembly identifier;

a list of surgical instruments previously powered by the battery assembly; and

a software version identifier.

7. The battery assembly according to claim 1, wherein the voltage-control circuit comprises a memory operable to store at least two output voltage profiles, each profile corresponding to one of a surgical instrument handle type and an ultrasonic waveguide attachment.

8. The battery assembly according to claim 7, wherein the voltage-control circuit comprises:

a processor communicatively coupled to the memory and operable to;

interrogate the surgical instrument handle for at least one piece of information pertaining to the surgical instrument handle;

receive an instruction from the memory corresponding to the at least one piece of information pertaining to the surgical instrument handle; and

drive the voltage-control circuit according to the instruction.

9. The battery assembly according to claim 1, wherein the battery assembly is at least one of watertightly sealed and autoclavably sealed.

10. In combination with the battery assembly according to claim 1, a surgical cautery and cutting end effector assembly comprising:

at least one jaw member; and

a cutting blade disposed adjacent the at least one jaw member.

11. The battery assembly according to claim 1, wherein the voltage-control circuit is inside the housing.

12. A battery assembly for use in a number of battery-powered, cordless ultrasonic surgical instruments with handles having an ultrasonic-signal-generation assembly operable to dynamically produce a resonant wave along an ultrasonic waveguide and a battery chamber having connectors therewithin and being operable to be coupled to at least one ultrasonic waveguide of a plurality of different ultrasonic waveguide types, the battery assembly comprising:

a housing having an exterior shape formed to removably connect with the battery chamber of the each of the handles, the housing having;

at least one energy storage cell operable to power the ultrasonic-signal-generation assembly of the surgical instruments; and

a battery/handle interface having a plurality of connectors shaped to mate with at least some of the connectors within the battery chamber; and

a voltage-control circuit operable to;

communicatively couple with and provide power to the ultrasonic-signal-generation assembly;

detect from the handle, to which the housing is coupled, which one of the ultrasonic waveguide types is coupled to the handle; and

provide an output in response to the detected ultrasonic waveguide type.

13. The battery assembly according to claim 12, wherein the output is sufficient to drive the ultrasonic-signal-generation assembly to dynamically produce the resonant wave along the ultrasonic waveguide.

14. The battery assembly according to claim 12, wherein the output is an ultrasonic-signal-generation assembly output signal that is specific to the detected ultrasonic waveguide type.

15. The battery assembly according to claim 12, wherein the voltage-control circuit comprises a memory operable to receive and store at least one piece of information pertaining to the handle.

16. The battery assembly according to claim 12, wherein the voltage-control circuit comprises:

a memory operable to receive and store at least one piece of information; and

a communication interface coupled to the memory and operable to communicate information from the memory to an information receiver remote from the battery assembly.

17. The battery assembly according to claim 16, wherein the information is at least one of:

a battery-assembly-use history;

a battery assembly identifier;

a list of surgical instruments previously powered by the battery assembly; and

a software version identifier.

18. The battery assembly according to claim 12, wherein the voltage-control circuit comprises a memory operable to store at least two output voltage profiles, each profile corresponding to one of a surgical handle type and an ultrasonic waveguide attachment.

19. The battery assembly according to claim 18, wherein the voltage-control circuit comprises:

a processor communicatively coupled to the memory and operable to;

interrogate the handle for at least one piece of information pertaining to the handle;

receive an instruction from the memory corresponding to the at least one piece of information pertaining to the handle; and

drive the voltage-control circuit according to the instruction.

20. The battery assembly according to claim 12, wherein the battery assembly is at least one of watertightly sealed and autoclavably sealed.

21. The battery assembly according to claim 12, wherein the voltage-control circuit is inside the housing.