Stent

• US 9,084,691 B2
• Filed: 10/03/2013
• Issued: 07/21/2015
• Est. Priority Date: 11/10/2006
• Status: Active Grant

• Current Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Original Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Inventors: Wack, Thilo, Haas, Thomas
• Primary Examiner(s): HOLWERDA, KATHLEEN SONNETT
• Application Number:
  US14/045,603
• Publication Number:
  US 20140033790A1
• Time in Patent Office: 656 Days
• Field of Search: 623/1.15, 623/1.16
• US Class Current: 1/1
• CPC Class Codes: A61F 2/86 Stents in a form characterised by the wire-like elements; Stents in the form characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2/89 the wire-like elements comprising two or more adjacent rings flexibly connected by separate members
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91541 Adjacent bands are arranged out of phase
• CPC Class Codes: A61F 2002/91558 connected peak to peak
• CPC Class Codes: A61F 2230/0054 V-shaped
• CPC Class Codes: A61F 2230/0069 cylindrical
• CPC Class Codes: A61F 2240/001 Designing or manufacturing processes
• CPC Class Codes: A61F 2240/002 Designing or making customized prostheses
• CPC Class Codes: A61F 2250/0036 differing in thickness
• CPC Class Codes: A61F 2250/0039 differing in diameter
• CPC Class Codes: B23K 2103/42 Plastics B23K2103/16 takes precedence
• CPC Class Codes: B23K 26/38 by boring or cutting
• CPC Class Codes: B23K 26/402 involving non-metallic material, e.g. isolators

Abstract

A radially expansible annular stent is disclosed. The stent comprises a plurality of stenting turns around a lumen centered on a longitudinal axis. Adjacent turns of the stent are joined by connector struts. The stent annulus has a wall thickness related to the material from which it is formed. The radial thickness of the connector struts is smaller than that of the stent annulus. A method of making such a stent is also disclosed. The method includes cutting the connector struts from a tubular workpiece with a laser beam. The laser beam is aimed so as to be offset from a longitudinal axis of the workpiece to provide the reduced radial thickness of the connector struts.

Claims

1. A method of making a stent comprising:

providing a seamless tubular workpiece;

creating a plurality of stenting turns in the workpiece, the stenting turns defining a lumen centered on a longitudinal axis;

and

forming a plurality of connector struts connecting adjacent stenting turns, at least one of the connector struts having a transverse cross-section including a luminal apex at the intersection of a first straight line and a second straight line, the luminal apex being the point on the connector strut closest to the longitudinal axis, and an abluminal apex at the intersection of a third straight line and a fourth straight line, the abluminal apex being the point on the connector strut furthest from the longitudinal axis, each of the first, second, third, and fourth straight lines lying in a plane that does not intersect the longitudinal axis, the first, second, third, and fourth straight lines together defining an entire outer perimeter of the transverse cross-section,

wherein the forming step comprises forming the at least one connector strut such that the transverse cross-section is symmetrical about a plane that extends through the luminal apex, the abluminal apex, and the longitudinal axis.

2. The method according to claim 1, wherein the creating and forming steps comprise cutting the workpiece with a laser beam.

3. The method according to claim 1, wherein the creating step comprises creating stenting turns having a first thickness and creating portions of the stenting turns immediately adjacent to the connector struts having a second thickness smaller than the first thickness.

4. The method according to claim 1, wherein the creating step comprises creating stenting turns including stenting struts interspersed by points of inflection.

5. The method according to claim 4, wherein the creating step comprises creating the stenting struts in a zig-zag configuration.

6. The method according to claim 1, wherein the forming step comprises forming the at least one connector strut such that the distance between the luminal apex and the longitudinal axis is greater than the distance between a luminal surface of the seamless tubular workpiece and the longitudinal axis.

7. The method according to claim 6, wherein the forming step comprises forming the at least one connector strut such that the distance between the abluminal apex and the longitudinal axis is less than the distance between an abluminal surface of the seamless tubular workpiece and the longitudinal axis.

8. The method according to claim 1, wherein the forming step comprises forming the at least one connector strut such that the distance between the abluminal apex and the longitudinal axis is less than the distance between an abluminal surface of the seamless tubular workpiece and the longitudinal axis.

9. The method according to claim 1, wherein the providing step comprises providing a seamless tubular workpiece made of a nickel-titanium shape memory alloy.

10. The method according to claim 1, wherein the forming step comprises forming the plurality of connector struts as substantially straight struts.

11. A method of making a stent comprising:

providing a seamless tubular workpiece;

creating a plurality of stenting turns in the workpiece, the stenting turns defining a lumen centered on a longitudinal axis;

and

forming a plurality of connector struts connecting adjacent stenting turns, at least one of the connector struts having a transverse cross-section including a luminal apex at the intersection of a first straight line and a second straight line, the luminal apex being the point on the connector strut closest to the longitudinal axis, and an abluminal apex at the intersection of a third straight line and a fourth straight line, the abluminal apex being the point on the connector strut furthest from the longitudinal axis, each of the first, second, third, and fourth straight lines lying in a plane that does not intersect the longitudinal axis, the first, second, third, and fourth straight lines together defining an entire outer perimeter of the transverse cross-section,

wherein the forming step comprises forming the at least one connector strut such that a plane that extends through the luminal apex and the abluminal apex does not intersect the longitudinal axis.

12. The method according to claim 11, wherein the creating and forming steps comprise cutting the workpiece with a laser beam.

13. The method according to claim 11, wherein the creating step comprises creating stenting turns having a first thickness and creating portions of the stenting turns immediately adjacent to the connector struts having a second thickness smaller than the first thickness.

14. The method according to claim 11, wherein the creating step comprises creating stenting turns including stenting struts interspersed by points of inflection.

15. The method according to claim 14, wherein the creating step comprises creating the stenting struts in a zig-zag configuration.

16. The method according to claim 11, wherein the forming step comprises forming the at least one connector strut such that the distance between the luminal apex and the longitudinal axis is greater than the distance between a luminal surface of the seamless tubular workpiece and the longitudinal axis.

17. The method according to claim 16, wherein the forming step comprises forming the at least one connector strut such that the distance between the abluminal apex and the longitudinal axis is less than the distance between an abluminal surface of the seamless tubular workpiece and the longitudinal axis.

18. The method according to claim 11, wherein the forming step comprises forming the at least one connector strut such that the distance between the abluminal apex and the longitudinal axis is less than the distance between an abluminal surface of the seamless tubular workpiece and the longitudinal axis.

19. The method according to claim 11, wherein the providing step comprises providing a seamless tubular workpiece made of a nickel-titanium shape memory alloy.

20. The method according to claim 11, wherein the forming step comprises forming the plurality of connector struts as substantially straight struts.