Apparatus for filling containers with pharmaceutical/parapharmaceutical articles

• US 9,085,380 B2
• Filed: 04/17/2013
• Issued: 07/21/2015
• Est. Priority Date: 04/17/2012
• Status: Active Grant

• Current Assignee: Marchesini Group S.p.A.
• Original Assignee: Marchesini Group S.p.A.
• Inventors: Monti, Giuseppe
• Primary Examiner(s): ARNETT, NICOLAS ALLEN
• Application Number:
  US13/864,374
• Publication Number:
  US 20130269831A1
• Time in Patent Office: 825 Days
• Field of Search: 141/11, 141/69, 141/71, 141/94
• US Class Current: 1/1
• CPC Class Codes: B65B 1/08 by vibratory feeders
• CPC Class Codes: B65B 1/30 Devices or methods for controlling or determining the quantity or quality or the material fed or filled
• CPC Class Codes: B65B 39/00 Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
• CPC Class Codes: B65B 5/103 for packaging pills or tablets
• CPC Class Codes: B65B 57/14 and operating to control, or stop, the feed of articles or material to be packaged
• CPC Class Codes: B65B 57/20 Applications of counting devices for controlling the feed of articles other applications B65B65/08

Abstract

An apparatus for filling containers with pharmaceutical articles comprises a transfer element (1) arranged to receive articles from a conveyor (V) and to transfer them to a mouth (I) of an article accumulating conduit (C) positioned above a container. A sensor (8, 9) detects article characteristics and counts the articles. A mobile element (2) has a first curved surface (21) and a second curved surface (22), the element being movable between a first orientation (P1), in which the first curved surface enables an advancement of articles detected as being whole towards the mouth (I) of the accumulating conduit (C), and a second orientation (P2), with the second curved surface (22) arranged to prevent a continuity of advancement for the articles detected as not being whole, diverting these away from the mouth of the accumulating conduit (C).

Claims

1. An apparatus for filling containers with pharmaceutical/parapharmaceutical articles comprising:

an article transfer element (1), the article transfer element (1) having an article inlet side (11), an article outlet side (12) and an article sliding surface (13) for sliding the articles from the inlet side (11) to the outlet side (12), the article transfer element (1) being arranged and inclined so as to face the article inlet side (11) towards a vibrating conveyor (V), so as to receive articles therefrom that are spaced from one another and fed by said vibrating conveyor (V), the article outlet side (12) facing in a direction towards a mouth (I) of a article accumulating conduit (C), an outlet of the article accumulating conduit positioned above a container to be filled, so as to direct articles that move along the sliding surface (13) towards the mouth (I),

a sensor (8, 9) for detecting characteristics of the articles and for counting the articles, which is associated with the article transfer element (1) in a position between the article inlet side (11) and the article outlet side (12) so as to detect the characteristics of the articles which move along the sliding surface (13), the sensor generating a signal indicating the characteristics before the articles reach the article outlet side (12), the sensor providing a counter signal identifying the number of articles which pass from the inlet side (11) to the outlet side (12);

a mobile element (2) having a first curved surface (21) and a second curved surface (22), the mobile element (2) being arranged in a position situated in a space located between the article outlet side (12) of the transfer element (1) and the mouth (I) of the accumulating conduit (C), the mobile element (2) being movable, with respect to the article transfer element and the mouth (I) of the accumulating conduit (C), between at least a first orientation (P1), in which the mobile element (2) is positioned so that the first curved surface (21) is arranged to permit a continuity in advancement of the articles which pass beyond the outlet side (12) of the transfer element (1) towards the mouth (I) of the accumulating conduit (C), and a second orientation (P2), in which the mobile element (2) is positioned so that the second curved surface (22) is arranged to prevent a continuity of advancement of the articles towards the mouth (I) of the accumulating conduit (C), and,

wherein the first curved surface (21) has a curvature such that, when the mobile element (2) is positioned in the first orientation (P1), the first curved surface forms a sliding surface for the articles which pass beyond the outlet side (12) so as to enable a continuity of movement for the articles once they have passed beyond the outlet side (12), preventing a free fall thereof by force of gravity, and,

wherein the second curved surface (22) has a curvature such that, when the mobile element (2) is positioned in the second orientation (P2), the second curved surface forms a deviating surface for deviating the articles passing beyond the outlet side (12) so as to distance the articles away from the outlet side (12), and,

wherein the mobile element (2) is directed to assume the first orientation (P1) when the signal emitted by the sensor (8, 9) indicates a whole article and is directed to assume the second orientation (P2) when the signal emitted by the sensor (8, 9) indicates a non whole or non conforming article.

2. The apparatus of claim 1, further comprising a support frame (T) for supporting the mobile element (2) and the transfer element (1), the mobile element (2) being rotatably constrained to the frame (T);

and, an actuator organ (5) for moving the mobile element (2) in order to position the mobile element (2) into the first orientation (P1), when the signal emitted by the sensor (8, 9) is indicative of a whole article, and for positioning the mobile element (2) in the second orientation (P2), when the signal emitted by the sensor (8, 9) is indicative of a non-whole article.

3. The apparatus of claim 2, wherein the transfer element (1) is borne by the frame (T) in such a way as to be inclined, with respect to a horizontal plane, by an angle comprised between 30°

and 45°

.

4. The apparatus of claim 3, wherein the curvature of the first curved surface (21) of the mobile element (2) exhibits a parabolic branch progression, with the parabolic branch progression being calculated based on the inclination with respect to a horizontal plane of the sliding surface (13) of the transfer element (1), such that the progression of the parabolic branch exhibits a trajectory that is alike to a trajectory that the articles passing beyond the outlet side (12) of the transfer element would have if they were in free fall.

5. The apparatus of claim 3, wherein the transfer element (1) is constituted by a support (15) which comprises at least a sliding channel (16) for articles which exhibits two V-shaped lateral converging walls and wherein the sensor (8, 9) is at least one capacitive sensor (8, 9) provided with two armatures positioned in at least a position between the inlet side (11) and the outlet side (12) of the transfer element (1), with a first armature of the capacitive sensor associated and parallel to a first lateral wall of the V-shaped channel (16) and a second armature of the capacitive sensor associated and parallel to a second lateral wall of the V-shaped channel (16).

6. The apparatus of claim 5, wherein the sensor (8, 9) comprises a first capacitive sensor (8) and a second capacitive sensor (9), each of which is provided with two armatures, the first capacitive sensor (8) being positioned in a first position between the inlet side (11) and the outlet side (12) of the transfer element (1) and the second capacitive sensor (9) being positioned in a second position between the inlet side (11) and the outlet side (12) of the transfer element (1) downstream of the first capacitive sensor (8), with a first armature of the first capacitive sensor (8) and a first armature of the second capacitive sensor (9) being associated and parallel to a first lateral wall of the V-shaped channel (16) and with a second armature of the first capacitive sensor (8) and with a second armature of the second capacitive sensor (9) being associated and parallel to a second lateral wall of the V-shaped channel (16), and further comprising a first RC electronic oscillator circuit for forming a detecting component for the first capacitive sensor (8), and a second RC electronic oscillator circuit for forming a detecting component for the second capacitive sensor (9), wherein the first RC electronic oscillator circuit is connected to a first reference potential and the first capacitive sensor (8) is inserted as a component of the first electronic oscillator circuit in such a way that the first armature which is parallel to the first lateral wall of the V-shaped channel (16), is connected to the first reference potential, and the second RC electronic oscillator circuit is connected to a second reference potential and the second capacitive sensor (9) is inserted as a component of the second electronic oscillator circuit in such a way that the second armature which is parallel to the second lateral wall of the V-shaped channel (16), is connected to the second reference potential.

7. The apparatus of claim 5, wherein the mobile element (2) is constituted by a support (20) which has a first part (24) that is connected to the actuator organ (5), a second part (25) that has, on a side thereof, the first curved surface (21) and, on another side thereof, the second curved surface (22), and a third part (26), comprised between the first part (24) and the second part (25), with which the support (20) is constrained rotatably to the frame (T), and wherein the second part (25) is provided with at least a pair of walls (27) converging in a V-shape which are arranged on the first curved surface (21) in such a way as to be arranged consecutively to the two lateral V-shaped walls of at least one channel (16) present on the transfer element (1), when the mobile element (2) is positioned in the first orientation (P1).

8. The apparatus of claim 5, wherein the transfer element (1) comprises a number of channels (16) having V-shaped walls in a number corresponding to the number of article accumulating conduits (C) and the second part (25) of the mobile element (2) comprises a number of pairs of converging V-shaped walls (27) in a number corresponding to the number of accumulating conduits (C).

9. The apparatus of claim 2 wherein the transfer element (1) is borne by the frame (T) in such a way as to be inclined, with respect to a horizontal plane, by an angle of 40°

.

10. The apparatus of claim 2, further comprising an unloading conduit (7) for removing the non-whole articles, the unloading conduit supported by the frame (T) and situated inferiorly at the outlet side (12) of the transfer element (1), and wherein the second curved surface (22) has a curvature such that, when the mobile element (2) is positioned in the second orientation (P2), the non-whole articles, once having passed beyond the outlet side (12) of the transfer element (1) and having reached contact with the second curved surface (22), are deviated by the second curved surface (22) downwards in a direction towards the unloading conduit (7).

11. The apparatus of claim 1, further comprising at least one optical sensor (6) for detecting a passage of articles, which is positioned at a slit (F) present on a lateral wall of the accumulating conduit (C), inferiorly of the mouth (1), so as to emit a light beam which crosses the conduit (C) in order to detect the transit of an article.

12. The apparatus of claim 11 further comprising an electronic control unit connected to the sensor (8, 9), to the optical sensor (6) and to the actuator organ (5), for commanding the actuator organ (5) and moving the mobile element (2) depending on the signal received from the sensor (8, 9) indicating the wholeness or non-wholeness of the articles passing along the transfer element (1) and supplying a signal that is indicative of how many whole articles have been directed to and placed in the accumulating conduit (C).