Rib mounting device with pivoting insert

• US 9,085,900 B2
• Filed: 04/21/2014
• Issued: 07/21/2015
• Est. Priority Date: 04/22/2013
• Status: Active Grant

• Current Assignee: RMH Tech LLC
• Original Assignee: Dustin M.M. Haddock
• Inventors: Haddock, Dustin M. M.
• Primary Examiner(s): Nguyen, Chi Q
• Application Number:
  US14/257,747
• Publication Number:
  US 20140311087A1
• Time in Patent Office: 456 Days
• Field of Search: 52/26, 52/24, 52/25, 525/45, 521/733, 525/43, 524/63, 527/821, 248/237, 248/221.11, 248/231.71, 248/226.11, 248/228.1, 403/388, 403/168, 403/DIG.9, 403/256
• US Class Current: 1/1
• CPC Class Codes: E04B 1/38 Connections for building structures in general
• CPC Class Codes: E04B 2001/389 Brackets
• CPC Class Codes: E04C 2/38 with attached ribs, flanges, or the like, e.g. framed panels concerned with attaching to other panels or elements to form a structure, see the places for the relevant structure, e.g. E04B2/00
• CPC Class Codes: E04D 13/10 Snow traps ; Removing snow from roofs; Snow melters
• CPC Class Codes: E04D 13/14 Junctions of roof sheathings to chimneys or other parts extending above the roof
• CPC Class Codes: E04F 13/0821 the additional fastening elements located in-between two adjacent covering elements
• CPC Class Codes: F16B 2/065 using screw-thread elements F16B2/08 - F16B2/12 take precedence
• CPC Class Codes: F16B 2/10 using pivoting jaws
• CPC Class Codes: F16B 5/0004 Joining sheets, plates or panels in abutting relationship F16B5/01 takes precedence
• CPC Class Codes: F16B 5/0685 Joining sheets or plates to strips or bars F16B5/0692 takes precedence
• CPC Class Codes: F24S 25/615 for fixing to protruding parts of buildings, e.g. to corrugations or to standing seams
• CPC Class Codes: F24S 25/636 clamping by screw-threaded elements
• CPC Class Codes: Y02B 10/20 Solar thermal
• CPC Class Codes: Y02E 10/47 Mountings or tracking

Abstract

A mounting device (100) for installation on a hollow rib of a panel is disclosed. The mounting device (100) includes a mounting body (102), an insert (160), and at least one clamping fastener (180). The mounting body (102) includes an upper section or base (104), along with a first leg (112) and a second leg (122) that each extend downwardly from the base (104) in at least generally diverging relation to one another. The first leg (112) includes a first projection (116) positionable in a recess on one sidewall of a rib, while the insert (160) includes a second projection (164) positionable in a recess on the opposite sidewall of this same rib. The clamping fastener(s) (180) extends through the second leg (122) of the mounting body (102) and forces the insert (160) in the direction of the first leg (112) of the mounting body (102).

Claims

1. A building system comprising:

a panel assembly comprising a first hollow rib, wherein said first hollow rib comprises an upper end, a first sidewall, and a second sidewall, wherein said first and second sidewalls extend from opposite sides of said upper end in at least generally diverging relation to one another, and wherein said first and second sidewalls comprise first and second recesses, respectively;

a mounting body comprising a base, a first leg that extends from said base, a second leg that extends from said base and that is spaced from said first leg, and a rib receptacle collectively defined by said base, said first leg, and said second leg, wherein at least an upper section of said first hollow rib is received in said rib receptacle, wherein said first leg comprises a first projection that extends at least generally in a direction of said second leg and is disposed within said first recess on said first sidewall of said first hollow rib, and wherein said first leg, said base, and said second leg are retained in a fixed position relative to one another;

an insert disposed between said second leg of said mounting body and said second sidewall of said first hollow rib, wherein said insert comprises a second projection that extends at least generally in a direction of said first leg and that is disposed in said second recess on said second sidewall of said first hollow rib; and

at least one clamping fastener that is threadably engaged with and extends through said second leg of said mounting body and into engagement with said insert, wherein said at least one clamping fastener disposes said insert in spaced relation to said second leg of said mounting body.

2. The building system of claim 1, wherein said mounting body is of a one-piece construction.

3. The building system of claim 1, wherein said base comprises an upper surface on an opposite side of said base in relation to said rib receptacle, and wherein a threaded attachment fastener hole intersects with said upper surface and extends in a direction of said rib receptacle.

4. The building system of claim 1, wherein said mounting body further comprises a mounting flange that extends from said base, wherein said mounting flange comprises an un-threaded hole that extends completely through said mounting flange.

5. The building system of claim 1, wherein said first projection also extends at least generally in a direction in which said base is spaced from said first projection.

6. The building system of claim 1, wherein said first projection comprises an arcuate surface that interfaces with said first sidewall of said first hollow rib within said first recess.

7. The building system of claim 1, wherein said first leg extends downwardly from said base and at least generally away from said second leg, and wherein said second leg comprises a first section that extends downwardly from said base and at least generally away from said first leg.

8. The building system of claim 7, wherein a first included angle between said base and said first leg is greater than 90°

, and wherein a second included angle between said base and said first section of said second leg is also greater than 90°

.

9. The building system of claim 7, wherein said second leg further comprises a second section that extends downwardly from said first section and that is disposed in a different orientation than said first section.

10. The building system of claim 9, wherein a reference plane extends through said rib receptacle, wherein said reference plane contains each of height and length dimensions of said first hollow rib, and wherein said second section of said second leg is disposed at least substantially parallel with said reference plane.

11. The building system of claim 10, wherein said second section of said second leg comprises at least one threaded clamping fastener hole that extends completely through said second leg, and wherein a length dimension of each said threaded clamping fastener hole is oriented at least substantially orthogonal to said reference plane.

12. The building system of claim 1, wherein said second leg comprises at least one threaded clamping fastener hole that extends completely through said second leg, and wherein each said threaded clamping fastener hole receives a single said clamping fastener.

13. The building system of claim 1, wherein said insert comprises at least one clamping fastener receptacle.

14. The building system of claim 13, wherein said at least one clamping fastener receptacle and said second projection are at least generally oppositely disposed.

15. The building system of claim 13, wherein each said clamping fastener receptacle fails to extend completely through said insert.

16. The building system of claim 13, wherein said insert comprises a plurality of clamping fastener receptacles that are spaced along a length dimension of said insert.

17. The building system of claim 13, wherein each said clamping fastener receptacle is un-threaded.

18. The building system of claim 13, wherein each said clamping fastener receptacle comprises a closed end, an open end, and an annular sidewall extending between said closed end and said open end.

19. The building system of claim 13, wherein said insert comprises a flat surface that projects toward an interior surface of said second leg of said mounting body, and wherein each said clamping fastener receptacle intersects said flat surface.

20. The building system of claim 13, wherein said insert comprises a separate clamping fastener receptacle for each said clamping fastener used by said mounting device.

21. The building system of claim 1, wherein said second projection of said insert also extends at least generally in a direction in which said base is spaced from said second projection.

22. The building system of claim 1, wherein said second projection of said insert comprises an arcuate surface that interfaces with said second sidewall of said first hollow rib within said second recess.

23. The building system of claim 1, wherein a reference plane extends through said rib receptacle and through said first hollow rib in an orientation that includes a height and length dimension of said first hollow rib, wherein said insert comprises a rib alignment surface that extends downwardly from said second projection and away from said reference plane, and wherein said rib alignment surface is flat.

24. The building system of claim 1, wherein a reference plane extends through said rib receptacle and through said first hollow rib in an orientation that includes a height and length dimension of said first hollow rib, and wherein said insert further comprises a rib alignment surface that extends downwardly from said second projection and away from said reference plane.

25. The building system of claim 24, wherein said mounting device comprises a first configuration where said rib alignment surface is positioned against said second sidewall of said first hollow rib, and wherein said mounting device comprises a second configuration where at least a lower portion of said rib alignment surface is spaced from said second sidewall of said first hollow rib.

26. The building system of claim 25, wherein said first configuration comprises said at least one clamp fastener being disengaged with said insert, and wherein said second configuration comprises said at least one clamp fastener being engaged with said insert to dispose said insert in said spaced relation to said second leg of said mounting body.

27. The building system of claim 26, wherein said first hollow rib is compressed by said mounting device being changed from said first configuration to said second configuration.

28. The building system of claim 1, wherein said insert comprises:

a first flat surface;

a concave pocket, wherein said second projection is located between said first flat surface and said pocket;

a third projection, wherein said pocket is located between said second and third projections;

a second surface, wherein said third projection is located between said pocket and said second surface; and

a third flat surface that is at least generally oppositely disposed from said second projection.

29. The building system of claim 28, wherein said second projection is positioned in said second recess on said second sidewall of said first hollow rib and said first flat surface of said insert is positioned against said second sidewall of said first hollow rib at a location below said second recess when initiating installation of said mounting device on said first hollow rib.

30. The building system of claim 28, wherein said first flat surface and said second surface are at least generally the same orientation but are not disposed in parallel relation.

31. The building system of claim 28, wherein said third flat surface comprises at least one clamping fastener receptacle.

32. The building system of claim 28, wherein a free end portion of said second leg of said mounting body is rounded.

33. The building system of claim 28, wherein said pocket is at least generally J-shaped.

34. The building system of claim 28, wherein there is a first acute angle between said first flat surface of said insert and a corresponding portion of said second sidewall of said first hollow rib, and wherein there is a second acute angle between said second surface of said insert and a corresponding portion of said second leg of said mounting body.

35. The building system of claim 1, wherein contact between said first leg of said mounting body and said first sidewall of said first hollow rib is limited to said first projection engaging said first sidewall within said first recess and a first projection of said first sidewall being disposed within a pocket of said first leg.

36. The building system of claim 1, wherein contact between said insert and said second sidewall of said first hollow rib is limited to said second projection engaging said second sidewall within said second recess and a second projection of said second sidewall being disposed within a pocket of said insert.

37. The building system of claim 1, wherein a continuous open space extends from said first sidewall of said second sidewall of said first rib.

38. The building system of claim 1, further comprising:

an attachment positioned on said base of said mounting body; and

an attachment mounting fastener that extends through said attachment and into threaded engagement with said base of said mounting body.

39. The building system of claim 1, wherein said mounting body further comprises a mounting flange that extends from said base, said building system further comprising:

an attachment positioned on said mounting flange and said base of said mounting body; and

an attachment mounting fastener that extends through said attachment and at least into said mounting flange.