Circuits for sensing current levels within a lighting apparatus incorporating a voltage converter

• US 9,086,435 B2
• Filed: 07/12/2012
• Issued: 07/21/2015
• Est. Priority Date: 05/10/2011
• Status: Active Grant

• Current Assignee: Arkalumen Inc.
• Original Assignee: Arkalumen Inc.
• Inventors: Briggs, Gerald Edward
• Primary Examiner(s): Le, Tung X
• Application Number:
  US13/548,187
• Publication Number:
  US 20130009561A1
• Time in Patent Office: 1,104 Days
• Field of Search: 315/210, 315/285.R, 315/186, 315/192, 315/291, 315/294, 315/297, 315/312
• US Class Current: 1/1
• CPC Class Codes: G01R 1/203 Resistors used for electric measuring, e.g. decade resistors standards, resistors for comparators, series resistors, shunts resistors in general H01C; microwave or radiowave terminations H01P1/26; coupling devices H01R
• CPC Class Codes: G01R 19/0092 measuring current only all subgroups of G01R19/00 take precedence
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/14 using electrical feedback from LEDs or from LED modules
• CPC Class Codes: H05B 45/46 having LEDs disposed in parallel lines
• CPC Class Codes: H05B 45/48 having LEDs organised in strings and incorporating parallel shunting devices
• CPC Class Codes: H05B 47/10 Controlling the light source

Abstract

Circuits for sensing current levels within an apparatus are disclosed. In specific cases, a constant voltage power supply is used to power an LED lighting apparatus in which there are uncertainties within the forward voltages of the LEDs, which in turn creates uncertainty with respect to the current level flowing through the LEDs. To manage these uncertainties, the current flowing through the LEDs is measured by determining a voltage level across a known resistor and calculating the current level. To prevent the known resistor from causing a significant reduction in the efficiency of the overall light engine, the circuit includes one or more transistors in parallel with the known resistor to reduce the effective resistance in the LED circuit during times that the current is not being sensed.

Claims

1. A circuit comprising:

a voltage converter operable to receive an input voltage and generate an output voltage defined between a high voltage rail and a low voltage rail coupled to the output of the voltage converter;

a current sense circuit coupled to the voltage converter at a node to receive a sense current, the current sense circuit comprising a resistor coupled in parallel with at least one transistor, the at least one transistor being activated during a first state of the current sense circuit to reduce the resistance of the current sense circuit and being deactivated during a second state; and

a current determination apparatus coupled to the current sense circuit and operable to sample a current sense voltage at the node during the second state;

wherein the voltage converter is operable to receive a voltage control signal to selectively allow the sense current to flow to the current sense circuit and the current determination apparatus is operable to sample the current sense voltage when the voltage converter is set to allow the sense current to flow to the current sense circuit.

2. The circuit of claim 1, further comprising at least one LED coupled between the high voltage rail and the low voltage rail.

3. The circuit according to claim 2, further comprising a switching element coupled in series with the at least one LED between the high voltage rail and the low voltage rail, wherein the current sense circuit is within the second state during at least a portion of the time that the switching element is activated to allow a current to flow through the at least one LED.

4. The circuit according to claim 3, wherein the current determination apparatus is further operable to control the switching element to selectively allow a current to flow through the at least one LED.

5. The circuit of claim 1, wherein the current determination apparatus is further operable to determine the sense current based at least partially on the current sense voltage.

6. The circuit of claim 1, wherein the voltage converter is operable to generate an output voltage that is lower than the input voltage by increasing the voltage applied to the low voltage rail.

7. The circuit of claim 1, wherein the voltage converter is operable to generate an output voltage that is lower than the input voltage by decreasing the voltage applied to the high voltage rail.

8. The circuit of claim 1, wherein the current determination apparatus is operable to take multiple samples of the current sense voltage at different times and determine an average of the current sense voltage.

9. The circuit according to claim 1, wherein the current determination apparatus is further operable to control the at least one transistor within the current sense circuit.

10. The circuit according to claim 1, wherein the current sense circuit is operated in the first state substantially more than in the second state to reduce the average resistance of the current sense circuit.

11. The circuit according to claim 1, wherein the current determination apparatus is further operable to determine the sense current during the first state of the current sense circuit based at least partially on data related to the current sense voltage sampled during the second state of the current sense circuit.

12. A circuit comprising:

a voltage converter operable to receive an input voltage and generate an output voltage, defined between a high voltage rail and a low voltage rail coupled to the output of the voltage converter, the output voltage being based at least partially on a voltage control signal received by the voltage converter;

at least one LED channel coupled between the high voltage rail and the low voltage rail;

a current sense circuit coupled to the voltage converter at a node to receive a sense current, the current sense circuit comprising a resistor coupled in parallel with at least one transistor, the at least one transistor being activated during a first state of the current sense circuit to reduce the resistance of the current sense circuit and being deactivated during a second state; and

a controller operable to sample a current sense voltage at the node during the second state and to set the voltage control signal based at least partially on data related to the current sense voltage to set the output voltage.

13. The circuit of claim 12, wherein the current sense voltage is sampled by the controller when the voltage converter is set to allow the sense current to flow to the current sense circuit.

14. The circuit according to claim 13, further comprising a switching element coupled in series with the at least one LED channel between the high voltage rail and the low voltage rail, wherein the current sense circuit is within the second state during at least a portion of the time that the switching element is activated to allow a current to flow through the at least one LED channel.

15. The circuit of claim 14, wherein the current determination apparatus is operable to take multiple samples of the current sense voltage at different times and determine an average of the current sense voltage.

16. A method of controlling a lighting circuit comprising:

operating a current sense circuit in a first state when not sampling a current sense voltage;

setting the current sense circuit to a second state and sampling the current sense voltage when the current sense circuit is in the second state; and

setting a voltage control signal to set an output voltage of a voltage converter based at least partially on data related to the current sense voltage.

17. The method of claim 16, wherein the resistance of the current sense circuit in the first state is less than the resistance of the current sense circuit in the second state.

18. The method of claim 16, wherein the current sense circuit is operated in the first state when at least one transistor that is coupled in parallel with a resistor is activated to allow a current to flow through the at least one transistor.

19. The method of claim 16, wherein the current sense circuit is operated in the second state when at least one transistor that is coupled in parallel with a resistor is deactivated to prevent a current from flowing through the at least one transistor.

20. The method of claim 16, wherein the current sense voltage is sampled when a current is permitted to flow to the current sense circuit.

21. The method of claim 16, further comprising

periodically setting the current sense circuit to the second state and sampling the current sense voltage when the current sense circuit is in the second state at different times to obtain a sample set;

determining an average current sense voltage based on the sample set; and

setting the voltage control signal to set the output voltage of a voltage converter based at least partially on data related to the average current sense voltage.

22. A circuit comprising:

a voltage converter operable to receive an input voltage and generate an output voltage defined between a high voltage rail and a low voltage rail coupled to the output of the voltage converter;

a current sense circuit coupled to the voltage converter at a node to receive a sense current, the current sense circuit comprising a resistor coupled in parallel with at least one transistor, the at least one transistor being activated during a first state of the current sense circuit to reduce the resistance of the current sense circuit and being deactivated during a second state; and

a current determination apparatus coupled to the current sense circuit and operable to sample a current sense voltage at the node during the second state and to determine the sense current based at least partially on the current sense voltage.

23. A circuit comprising:

a voltage converter operable to receive an input voltage and generate an output voltage defined between a high voltage rail and a low voltage rail coupled to the output of the voltage converter;

a current sense circuit coupled to the voltage converter at a node to receive a sense current, the current sense circuit comprising a resistor coupled in parallel with at least one transistor, the at least one transistor being activated during a first state of the current sense circuit to reduce the resistance of the current sense circuit and being deactivated during a second state; and

a current determination apparatus coupled to the current sense circuit and operable to sample a current sense voltage at the node during the second state;

wherein the current determination apparatus is operable to take multiple samples of the current sense voltage at different times and determine an average of the current sense voltage.

24. The circuit according to claim 23, wherein the current determination apparatus is further operable to control the switching element to selectively allow a current to flow through the at least one LED.

25. A circuit comprising:

a voltage converter operable to receive an input voltage and generate an output voltage defined between a high voltage rail and a low voltage rail coupled to the output of the voltage converter;

a current sense circuit coupled to the voltage converter at a node to receive a sense current, the current sense circuit comprising a resistor coupled in parallel with at least one transistor, the at least one transistor being activated during a first state of the current sense circuit to reduce the resistance of the current sense circuit and being deactivated during a second state;

a current determination apparatus coupled to the current sense circuit and operable to sample a current sense voltage at the node during the second state;

at least one LED coupled between the high voltage rail and the low voltage rail; and

a switching element coupled in series with the at least one LED between the high voltage rail and the low voltage rail, wherein the current sense circuit is within the second state during at least a portion of the time that the switching element is activated to allow a current to flow through the at least one LED.

26. A circuit comprising:

a voltage converter operable to receive an input voltage and generate an output voltage defined between a high voltage rail and a low voltage rail coupled to the output of the voltage converter;

a current sense circuit coupled to the voltage converter at a node to receive a sense current, the current sense circuit comprising a resistor coupled in parallel with at least one transistor, the at least one transistor being activated during a first state of the current sense circuit to reduce the resistance of the current sense circuit and being deactivated during a second state;

wherein the current sense circuit is operated in the first state substantially more than in the second state to reduce the average resistance of the current sense circuit; and

a current determination apparatus coupled to the current sense circuit and operable to sample a current sense voltage at the node during the second state.