Fastening techniques for electronic devices

• US 9,086,852 B2
• Filed: 12/21/2012
• Issued: 07/21/2015
• Est. Priority Date: 12/21/2012
• Status: Expired due to Fees

• Current Assignee: Intel Corporation
• Original Assignee: Intel Corporation
• Inventors: Johnson, Patrick S., Atkinson, Robert R. Jr., Byquist, Tod A., Broili, Ben M.
• Primary Examiner(s): Wilson, Adrian S
• Application Number:
  US13/725,705
• Publication Number:
  US 20140177152A1
• Time in Patent Office: 942 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: G06F 1/1662 Details related to the integrated keyboard
• CPC Class Codes: Y10T 29/49002 Electrical device making
• CPC Class Codes: Y10T 29/49948 Multipart cooperating fastener [e.g., bolt and nut]

Abstract

A computing device including fastening features. The computing device may include an upper shell comprising an upper boss protruding from the upper shell, the upper boss defining a cavity. The computing device may include a lower shell comprising a lower boss protruding from the lower shell. The computing device may include a threaded insert including an insert portion received at the cavity of the upper boss. The threaded insert may include a flange portion wider than the insert portion, and a lateral movement reduction feature. The computing device may include a fastener received through the lower boss and through the threaded insert to fasten the upper shell and lower shell to each other.

Claims

1. A computing device, comprising:

an upper shell comprising an upper boss protruding from the upper shell, the upper boss defining a cavity;

a lower shell comprising a lower boss protruding from the lower shell;

a threaded insert comprising;

an insert portion received at the cavity of the upper boss;

a flanged portion wider than the insert portion; and

a lateral movement reduction feature, wherein the lateral movement reduction feature comprises a protrusion at an interface of the flanged portion of the threaded insert and the lower boss to be received at the lower boss to reduce lateral movement of the upper boss with respect to the lower boss; and

a fastener received through the lower boss and through the threaded insert to fasten the upper shell and lower shell to each other.

2. The computing device of claim 1, wherein the protrusion comprises a collar and crush-ribs at the lower boss to receive the flanged portion of the threaded insert, wherein the lower boss is wider than the upper boss.

3. The computing device of claim 2, wherein the crush ribs are to deform when the flanged portion is received at the lower boss.

4. The computing device of claim 1, wherein the protrusion comprises a metal protrusion at the flanged portion to be received at the lower boss to reduce lateral movement of the upper boss with respect to the lower boss.

5. The computing device of claim 4, wherein the lower boss comprises a deformable plastic to receive the metal protrusion by deforming the plastic at the lower boss.

31. The computing device of claim 1, wherein the protrusion of the lateral movement reduction feature comprises a tapered edge to be received at a tapered edge of the lower boss.

6. A method to fasten an upper shell to a lower shell, comprising:

receiving a first portion of a fastener through a lower boss of the lower shell;

receiving an insert portion of a threaded insert into an upper boss of the upper shell, wherein the threaded insert further comprises a flanged portion wider than the insert portion and a lateral movement reduction feature;

receiving a second portion of the fastener through the threaded insert, wherein the lateral movement reduction feature comprises a protrusion at an interface of the flanged portion of the threaded insert and the lower boss; and

receiving the protrusion at the interface of the flanged portion and the lower boss to reduce lateral movement of the upper boss with respect to the lower boss.

7. The method of claim 6, wherein the lateral movement reduction feature comprises a metal teeth at the interface of the flanged portion of the threaded insert and the lower boss, the method comprising forming metal teeth at the flanged portion to be received at the lower boss.

8. The method of claim 6, wherein the lateral movement reduction feature comprises a protrusion of the lower boss comprising a collar and crush-ribs at the flanged portion of the threaded insert, wherein the lower boss is wider than the upper boss, the method comprising forming the protrusion of the lower boss.

9. The method of claim 8, further comprising deforming the crush ribs when the flanged portion is received at the lower boss.

32. The method of claim 6, wherein the protrusion of the lateral movement reduction feature comprises a tapered edge to be received at a tapered edge of the lower boss.

10. A computing device, comprising:

an upper shell;

a keyboard panel comprising a through-hole;

a fastening feature to couple the upper shell to the keyboard panel, the fastening feature comprising a deformable post protruding from the upper shell to be received through the through-hole, and deformed against an inner side of the through-hole; and

a cavity defined within the deformable post, wherein the deformable post is deformed against two or more sides of the keyboard panel by melting the plastic post via a heating element applied to at an inner wall of the cavity.

11. The computing device of claim 10, comprising a tapered edge at the through-hole.

12. The computing device of claim 10, the fastening feature comprising an adhesive layer disposed at a perimeter of the keyboard panel.

13. The computing device of claim 10, the fastening feature comprising two or more tabs protruding from the keyboard panel to be interleaved with two or more tabs at the upper shell.

14. The computing device of claim 13, wherein two or more tabs protruding from the keyboard panel are to interleave with the two or more tabs at the upper shell in a press-fit manner.

33. The computing device of claim 10, wherein the protrusion of the lateral movement reduction feature comprises a tapered edge to be received at a tapered edge of lower boss.

15. A method to fasten an upper shell to a keyboard panel, comprising:

receiving a deformable plastic post of the upper shell at a through-hole of the keyboard panel;

coupling the upper shell to the keyboard panel via a fastening feature, the fastening feature comprising the deformable post protruding from the upper shell to be received through the through-hole, and deformed against an inner side of the through-hole and

deforming the deformable plastic post against two or more sides of the keyboard panel by melting the plastic post via a heating element applied to at an inner wall of the cavity.

16. The method of claim 15, comprising:

applying an adhesive layer at a perimeter of the keyboard panel; and

pressing the adhesive layer to the upper shell.

34. The method of claim 15, the fastening feature comprising two or more tabs protruding from the keyboard panel to be interleaved with two or more tabs at the upper shell.

35. The method of claim 34, wherein two or more tabs protruding from the keyboard panel are to interleave with the two or more tabs at the upper shell in a press-fit manner.

17. An apparatus, comprising:

an upper shell comprising an upper boss protruding from the upper shell, the upper boss defining a cavity;

a keyboard panel comprising through-holes;

a fastening feature to couple the upper shell to the keyboard panel, the fastening feature comprising;

an adhesive layer disposed at the perimeter of the keyboard panel;

a plastic post protruding from the upper shell to be received through the through-holes, and deformed against an inner side of the through-holes; and

two or more tabs protruding from the keyboard panel to be interleaved with two or more tabs at the upper shell;

a lower shell comprising a lower boss protruding from the lower shell;

a threaded insert comprising;

an insert portion to be received at the cavity of the upper boss;

a flanged portion to be wider than the insert portion; and

a lateral movement reduction feature, wherein the lateral movement reduction feature comprises a protrusion at an interface of the flanged portion of the threaded insert and the lower boss to be received at the lower boss to reduce lateral movement of the upper boss with respect to the lower boss; and

a fastener to be received through the lower boss and through the threaded insert to fasten the upper shell and lower shell to each other.

18. The apparatus of claim 17, wherein the protrusion at the interface of the flanged portion and the lower boss comprises metal teeth at the flanged portion and the lower boss comprises a deformable plastic to receive the first protrusion by deforming the plastic at the lower boss.

19. The apparatus of claim 18, wherein the protrusion comprises a collar and crush-ribs at the lower boss to be received at the flanged portion of the threaded insert, wherein the lower boss is wider than the upper boss and the collar defines a cavity at the lower boss to receive the flange.

20. The apparatus of claim 17, further comprising a cavity defined within the plastic post, wherein the plastic post is deformed against the inner side of the through-hole by melting the plastic post via a heating element applied to at an inner wall of the cavity.

21. The apparatus of claim 17, wherein two or more tabs protruding from the keyboard panel are interleaved with the two or more tabs at the upper shell in a press-fit manner.

22. The apparatus of claim 17, wherein the lateral movement reduction feature comprises a tapered edge.

23. The apparatus of claim 17, wherein the through-holes comprise a tapered edge at an inner face of the through-hole.

24. A method to fasten an upper shell to a keyboard panel and a lower shell, comprising:

applying adhesive layer at the perimeter of the keyboard panel and pressing the adhesive layer to the upper skin;

receiving a plastic post of the upper shell at a through-hole of the keyboard panel and deforming the plastic post against an inner side of the through-hole;

receiving two or more tabs protruding from the keyboard panel at two or more tabs of the upper shell;

receiving a first portion of a fastener through a lower boss of the lower shell;

receiving an insert portion of a threaded insert into an upper boss of the upper shell, wherein the threaded insert further comprises a flanged portion to be wider than the insert portion, and a lateral movement reduction feature, wherein the lateral movement reduction feature comprises a protrusion at an interface of the flanged portion of the threaded insert and the lower boss;

receiving the protrusion at the flanged portion at the lower boss to reduce lateral movement of the upper boss with respect to the lower boss; and

receiving a second portion of the fastener through the threaded insert.

25. The method of claim 24, wherein the protrusion at the flanged portion comprises a metal protrusion and the lower boss comprises a deformable plastic to receive the metal protrusion by deforming the plastic at the lower boss.

26. The method of claim 24, wherein the protrusion comprises a protrusion of the lower boss comprising a collar and crush-ribs receivable by the flanged portion of the threaded insert, wherein the lower boss is wider than the upper boss, comprising receiving the flanged portion at the protrusion of the lower boss.

27. The method of claim 26, wherein the crush ribs are to deform when the flanged portion is received at the lower boss.

28. The method of claim 24, wherein the plastic post defines a cavity within the plastic post, wherein deforming the plastic post against the inner side of the through-hole comprises melting the plastic post via a heating element applied to at an inner wall of the cavity.

29. The method of claim 24, comprising interleaving two or more of the tabs at the keyboard panel with two or more of the tabs at the upper shell in a press-fit manner.

30. The method of claim 24, wherein the through-holes comprise a tapered edge at an inner face of the through-hole.

36. The method of claim 24, wherein the protrusion of the lateral movement reduction feature comprises a tapered edge.