System and method for color tuning light output from an LED-based lamp

• US 9,089,032 B2
• Filed: 02/13/2013
• Issued: 07/21/2015
• Est. Priority Date: 02/13/2012
• Status: Active Grant

• Current Assignee: Lumenetix, Inc. (ERP Power, LLC)
• Original Assignee: Lumenetix, Inc. (ERP Power, LLC)
• Inventors: Bowers, David, Poliquin, Thomas, Cochran, Dustin
• Primary Examiner(s): Luu, An
• Application Number:
  US13/766,695
• Publication Number:
  US 20130234602A1
• Time in Patent Office: 888 Days
• Field of Search: 315151-153, 315/158, 315307-308, 315324-325
• US Class Current: 1/1
• CPC Class Codes: H05B 45/20 Controlling the colour of the light
• CPC Class Codes: H05B 45/22 using optical feedback

Abstract

Systems and methods for using an LED-based lamp for reproducing a target light are disclosed. A color-space searching technique is introduced here that enables the LED-based lamp to be tuned to generate light at a specific CCT by adjusting the amount of light contributed by each of the LED strings in the lamp. The target light is decomposed into different wavelength bands, and light generated by the LED-based lamp is also decomposed into the same wavelength bands and compared. The color-searching techniques allow the LED-based lamp to closely emulate a black body radiator given the limitations of the physical specification of color string in the LED strings.

Claims

1. A method of performing a search in a one-dimensional search space within chromaticity space quantifying illumination, the method comprising:

providing a target illumination spectrum and an illumination search space;

configuring a predetermined distance threshold from the target illumination spectrum; and

narrowing the illumination search space to match the target illumination spectrum by;

selecting by a processor a plurality of points in the illumination search space, wherein the plurality of points correspond to operating levels of light emitting diodes (LEDs) in an LED-based lamp;

determining by the processor a preferred point from the plurality of selected points, wherein the preferred point corresponds to a light generated by the LED-based lamp that has a lamp spectrum closest to the target illumination spectrum out of the plurality of points;

discarding by the processor a portion of the illumination search space that does not include the preferred point, wherein the discarded portion of the illumination search space is at least a buffer zone away from the preferred point; and

iterating by the processor the narrowing of the illumination search space in a remaining narrowed search space until one of the selected points provides a final lamp spectrum within the predetermined distance threshold of the target illumination spectrum.

2. The method of claim 1, wherein the illumination search space is contiguous and wherein the buffer zone comprises at least 10% of the contiguous illumination search space.

3. The method of claim 1, wherein the plurality of points are equally spaced.

4. The method of claim 1, wherein the plurality of points include a first end point and a second end point of the illumination search space, a middle point located midway between the first end point and the second end point, a first quarter point midway between the first end point and the middle point, and a second quarter point midway between the second end point and the middle point.

5. The method of claim 4, wherein discarding a portion of the illumination search space includes:

when the preferred point is within 37.5% of the illumination search space from the first end point, discarding a second half of the illumination search space between the middle point and the second end point;

when the preferred point is within 37.5% of the illumination search space from the second end point, discarding a first half of the illumination search space between the first end point and the middle point; and

otherwise discarding a first quarter of the illumination search space between the first end point and the first quarter point and discarding a second quarter of the illumination search space between the second quarter point and the second end point.

6. The method of claim 4,

wherein the remaining search space includes three of the previously selected plurality of points,

wherein iterating the narrowing of the illumination search space includes selecting two newly selected points, and

wherein determining a preferred point includes determining which of the three previously selected plurality of points and the two new selected points corresponds to a light generated by the LED-based lamp that has a lamp spectrum closest to the target illumination spectrum.

7. The method of claim 1, wherein the illumination search space is along or near a Planckian locus in chromaticity space.

8. A method of generating with a light-emitting diode (LED)-based lamp a light that has a light spectrum that substantially matches a target spectrum, comprising:

capturing a target light having the target spectrum;

generating with a lamp an actual light spectrum that substantially matches the target spectrum;

decomposing the target light to determine contributions to the target light that correspond to a plurality of wavelength bands;

generating candidates of light with the lamp, wherein the candidates of light are on or near a curve in chromaticity space;

capturing the candidates of light;

decomposing the candidates of light to determine contributions to the candidates of light that correspond to the plurality of wavelength bands; and

identifying a closest candidate of light, wherein the contributions to the plurality of wavelength bands of the closest candidate of light substantially matches the contributions to the plurality of wavelength bands of the target light.

9. The method of claim 8, wherein the curve is the Planckian locus.

10. The method of claim 8, wherein the curve is the Planckian locus.

11. The method of claim 8,

wherein capturing the target light and decomposing the target light comprises using a plurality of light detectors, wherein the plurality of light detectors receive the target light through a plurality of bandpass filters, and further wherein the plurality of light detectors provide a first plurality of signals corresponding to total incident light intensity received at the plurality of detectors for each type of bandpass filter, and

further wherein capturing the candidates of light and decomposing the candidates of light comprises using the plurality of light detectors, wherein the plurality of light detectors receive the candidates of light through the plurality of bandpass filters, and further wherein the plurality of light detectors provide a second plurality of signals for each candidate of light corresponding to total incident light intensity received at the plurality of detectors for each type of bandpass filter.

12. The method of claim 11, wherein the types of bandpass filters includes a clear filter that transmits visible wavelengths.

13. The method of claim 11, wherein identifying the closest candidate of light comprises using an equation to compare the first plurality signals for the target light, and the second plurality of signals for the candidates of light and finding a set of second plurality of signals generated by the lamp that minimizes the equation.

14. The method of claim 8, wherein the LED-based lamp includes a plurality of LED strings, and each of the plurality of LED strings includes a plurality of LEDs having a substantially similar peak wavelength or substantially similar emission spectra.

15. A method of generating with a light-emitting diode (LED)-based lamp light having a light spectrum, wherein the light spectrum substantially matches a reference spectrum of a reference light, the method comprising:

capturing the reference light with a plurality of sensors, wherein the plurality of sensors receive light through a plurality of bandpass filters, and further wherein sensor readings include a signal corresponding to a total intensity of light filtered by each type of bandpass filter;

generating and capturing with the plurality of sensors a first lighting sample having a warmest color in an operating range of the lamp;

generating and capturing with the plurality of sensors a second lighting sample having a coolest color in the operating range of the lamp;

generating and capturing with the plurality of sensors one or more additional lighting samples in the operating range of the lamp between the warmest color and the coolest color;

using an equation to quantitatively determine a preferred sample of the lighting samples that has a spectrum closest to the reference spectrum, wherein the equation is dependent upon the sensor readings for the reference light and the sensor readings for the lighting samples;

when the closeness of the spectrum of the preferred sample is not within a threshold of the reference spectrum, discarding a portion of the operating range of the lamp that does not include the preferred sample, wherein the discarded portion of the operating range is at least a buffer zone away from the preferred sample; and

iterating the above steps in a remaining operating range until a spectrum of one of the lighting samples is within the threshold of the reference spectrum.

16. The method of claim 15, wherein the one or more additional lighting samples comprise three lighting samples located at 25%, 50%, and 75% of the operating range from the warmest color.

17. The method of claim 15, wherein discarding a portion of the operating range comprises if the preferred sample is within 37.5% of the operating range from the warmest color, discarding half of the operating range farthest from the warmest color, and if the preferred point is within 37.5% of the operating range from the coolest color, discarding half of the operating range closest to the warmest color, otherwise discarding a quarter of the operating range closest to the warmest color and discarding a quarter of the operating range closest to the coolest color.

18. The method of claim 15, wherein the plurality of bandpass filters includes a clear filter that transmits visible wavelengths.

19. The method of claim 15, wherein the equation comprises

20. The method of claim 15, wherein the operating range is along or near a Planckian locus in chromaticity space.

21. A system for generating light having a spectrum substantially similar to a reference spectrum of a reference light, the system comprising:

a light-emitting diode (LED)-based lamp configured to generate candidates of light having different correlated color temperatures (CCT), wherein the candidates of light correspond to points in an operating range of the lamp; and

a controller having a sensor, wherein the sensor is configured to capture light impinging on the sensor,

wherein the controller is configured to search for a preferred candidate of light in the operating range of the LED-based lamp that produces a spectrum substantially similar to the reference spectrum based on the captured light.

22. The system of claim 21, wherein operating range of the lamp is along or near a Planckian locus in chromaticity space.

23. The system of claim 21, wherein the sensor has a plurality of light-sensitive elements that receive light through a plurality of bandpass filters, and the plurality of light-sensitive elements provide a plurality of signals corresponding to total incident light intensity received at the plurality of detectors for each type of bandpass filter, and further wherein the preferred candidate of light is identified by using an equation to compare a first plurality signals for the target light to a second plurality of signals for each of the candidates of light, and identifying the preferred candidate of light that generates the set of second plurality of signals that minimizes the equation.

24. The system of claim 21, wherein the types of bandpass filters includes a clear filter that transmits visible wavelengths.

25. A method of calibrating an LED-based lamp having a plurality of LED strings, the method comprising:

turning on the plurality of LED strings simultaneously and receiving sensor readings of generated light;

turning off the plurality of LED strings and receiving sensor readings of ambient light;

turning on each LED string individually and receiving sensor readings for each LED string; and

calculating a ratio of measured output power to expected output power for each LED string,

wherein the ratios are used as multiplicative factors with driving currents in a color model for the lamp that provides driving currents for each of the plurality of LED strings to produce light having a range of correlated color temperatures (CCT).

26. The method of claim 25, further comprising storing the ratios in a memory.

27. The method of claim 25, wherein each of the plurality of LED strings includes a plurality of LEDs having a substantially similar peak wavelength or substantially similar emission spectra.

28. The method of claim 25, wherein the sensor readings correspond to unfiltered light.

29. A system for calibrating light-emitting diode (LED) strings in an LED-based lamp, the system comprising:

the LED-based lamp configured to run the following lamp settings;

turn the plurality of LED strings on, turn the plurality of LED strings off, and turn on each LED string individually, and further configured to receive sensor readings for each of the lamp settings; and

a sensor configured to capture light impinging on the sensor and provide sensor readings corresponding to received light intensity,

wherein the lamp runs an algorithm to determine a ratio of measured power to expected power for each LED string, and

wherein the ratios are used as multiplicative factors with driving currents in a color model for the lamp that provides driving currents for each of the plurality of LED strings to produce light having a range of correlated color temperatures (CCT).

30. The system of claim 29, wherein each of the plurality of LED strings includes a plurality of LEDs having a substantially similar peak wavelength or substantially similar emission spectra.