Method and system for fulfilling requests in an inventory system

• US 9,090,400 B2
• Filed: 12/19/2013
• Issued: 07/28/2015
• Est. Priority Date: 07/19/2005
• Status: Active Grant

• Current Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Original Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Inventors: Wurman, Peter R., Brunner, Daniel T., Barbehenn, Michael T.
• Primary Examiner(s): Crawford, Gene
• Assistant Examiner(s): LOGAN, KYLE O
• Application Number:
  US14/135,336
• Publication Number:
  US 20140135977A1
• Time in Patent Office: 586 Days
• Field of Search: 700/216
• US Class Current: 1/1
• CPC Class Codes: B65G 1/10 with relatively movable racks to facilitate insertion or removal of articles cabinets with means for moving compartments up and down A47B51/00; cabinet system, e.g. consisting of cabinets arranged in a row with means to open or close passages between adjacent cabinets A47B53/02
• CPC Class Codes: B65G 1/1373 for fulfilling orders in warehouses
• CPC Class Codes: B65G 1/1378 the orders being assembled on fixed commissioning areas remote from the storage areas
• CPC Class Codes: G06F 7/00 Methods or arrangements for processing data by operating upon the order or content of the data handled logic circuits H03K19/00
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders

Abstract

A method for fulfilling requests in an inventory system includes receiving a request indicating an activity to be completed. The method also includes selecting a holder to fulfill the request and an inventory station at which to fulfill the request. The inventory station is associated with a queue that includes a plurality of queue spaces. The method further includes moving the selected holder from a first location to a second location remote from the selected inventory station. Additionally, the method also includes determining that a trigger event has occurred and, in response to determining that the trigger event has occurred, moving the selected holder from the second location to a queue space of a queue associated with the selected inventory station.

Claims

1. An inventory system, comprising:

a plurality of inventory holders arranged within a plurality of storage locations within a workspace, the plurality of inventory holders configured to store inventory items;

an inventory station configured to process inventory items received from one or more inventory holders, wherein the inventory station is adjacent to a queue of inventory holders; and

a mobile drive unit comprising a self-powered robotic device that is capable of transporting an inventory holder to the inventory station for inventory item processing by;

moving towards a storage location of the inventory holder;

moving beneath at least a portion of the inventory holder;

lifting the inventory holder by engaging a docking head against a lower receiving surface of the inventory holder;

transporting the inventory holder to an intermediate location that is remote from the queue of the inventory station, such that the inventory holder is at least temporarily stored at a location that is closer to the inventory station than the storage location; and

in response to a queue space being available in the queue to the inventory station, transporting the inventory holder from the intermediate location to the inventory station.

2. The inventory system of claim 1, wherein the inventory station is configured to fulfill requests for inventory items and the mobile drive unit is operable to transport the inventory holder to the inventory station based on the inventory holder storing at least one of the inventory items requested at the inventory station.

3. The inventory system of claim 1, wherein the intermediate location comprises one of a plurality of drift locations and the plurality of drift locations are utilized by the inventory system to systematically move inventory holders storing inventory items expected to be requested at the inventory station towards the inventory station, such that a time between a request for the inventory items stored by the inventory holders and an arrival of the inventory holders at the inventory station is reduced.

4. The inventory system of claim 1, further comprising a management module, wherein the management module facilitates completion of operation requests associated with inventory items by communicating instructions wirelessly to one or more mobile drive units by:

receiving an order requesting one or more inventory items;

determining the inventory holder storing at least one of the requested inventory items and an associated storage location;

instructing the mobile drive unit to retrieve the inventory holder from the associated storage location and instructing the mobile drive unit to transport the inventory holder storing the at least one of the requested inventory items to the intermediate location that is remote from the queue of the inventory station; and

in response to a queue space being available in the queue to the inventory station, instructing the mobile drive unit to transport the inventory holder from the intermediate location to the inventory station.

5. A mobile drive unit comprising:

a wireless receiver operable to receive instructions from a remote transmitter; and

one or more actuators operable to cause the mobile drive unit to;

move to a storage location of an inventory holder;

couple with the inventory holder;

transport the inventory holder from the storage location to a second location, the second location comprising a drift location, wherein the drift location is an intermediate location that is remote from an inventory station; and

remain at the intermediate location until a location at the inventory station is available.

6. The mobile drive unit of claim 5, wherein the one or more actuators are further operable to, in response to a determination that a queue space at the inventory station is available, cause the mobile drive unit to transport the inventory holder from the drift location to the inventory station.

7. The mobile drive unit of claim 5, wherein the remote transmitter comprises a management module that, in response to receiving a request to complete an operation associated with one or more inventory items, instructs the mobile drive unit to transport the inventory holder to the intermediate location, such that the inventory holder is at least temporarily stored at the intermediate location.

8. The mobile drive unit of claim 5, wherein the inventory station is one of a plurality of inventory stations, and the inventory station is selected, by a management module coupled to the remote transmitter, from the plurality of inventory stations based at least in part on a condition in the inventory station.

9. The mobile drive unit of claim 5, wherein the intermediate locations are dynamically defined by a management module coupled to the remote transmitter according to one or more conditions of the inventory station.

10. The mobile drive unit of claim 5, wherein the mobile drive unit is selected from among a plurality of mobile drive units by a management module coupled to the remote transmitter based at least in part on a proximity of the mobile drive unit to the inventory holder.

11. The mobile drive unit of claim 5, wherein the mobile drive unit further comprises a self-powered robotic device operable to couple with the inventory holder and transport the inventory holder from the storage location to the intermediate location by:

moving towards the storage location of the inventory holder;

moving a portion of the mobile drive unit substantially beneath the inventory holder;

lifting the inventory holder by engaging a docking head against a lower receiving surface of the inventory holder; and

moving towards the intermediate location.

12. The mobile drive unit of claim 5, wherein the remote transmitter comprises a management module that communicates instructions to the mobile drive unit using wireless communication.

13. The mobile drive unit of claim 5, wherein the one or more actuators control the mobile drive unit in response to requests to complete one or more operations associated with inventory holders received by the wireless receiver from the remote transmitter.

14. An inventory system comprising:

a first mobile drive unit operable to transport a first inventory holder from a first storage location to a queue space associated with an inventory station; and

a second mobile drive unit operable to

transport a second inventory holder from a second storage location to a drift location, wherein the drift location is an intermediate location that is remote from the inventory station, such that the second inventory holder is at least temporarily stored at a location that is closer to the inventory station than the second storage location; and

in response to the first mobile drive unit exiting the queue space, transport the second inventory holder from the drift location to the inventory station.

15. The inventory system of claim 14, wherein the first and second inventory holders are selected from a plurality of inventory holders based at least in part upon a request to complete an operation associated with a first inventory item stored by the first inventory holder and a second inventory item stored by the second inventory holder.

16. The inventory system of claim 15, wherein the request is associated with an order for the first and second inventory items received from a customer and the system further comprises:

a third mobile drive unit operable to;

move to the inventory station, wherein the order for the first and second inventory items is at least partially completed at the inventory station;

couple with a third inventory holder at the inventory station, the third inventory holder containing the at least partially completed order; and

transport the third inventory holder to a shipping station for shipping to the customer associated with the at least partially completed order.

17. The inventory system of claim 15, wherein the inventory station is a first inventory station, the drift location is a first drift location, the request to complete an operation associated with two or more inventory items is a first request to complete an operation associated with two or more inventory items, and the second mobile drive unit is further operable to:

transport the second inventory holder from the first inventory station to a second drift location based at least in part upon a second request to complete an operation associated with two or more inventory items at a second inventory station.

18. The inventory system of claim 14, further comprising a management module operable to instruct the first and second mobile drive units to transport the first and second inventory holders based at least in part upon a condition associated with the inventory system.

19. The inventory system of claim 14, wherein the mobile drive unit is a self-powered robotic device operable to freely move about a workspace associated with the inventory system.

20. The inventory system of claim 14, wherein the drift location is selected from a plurality of locations in a workspace based at least in part upon one or more of a distance between the drift location and the second storage location;

a distance between the drift location and the inventory station; and

a length of a path extending from the second storage location to the inventory station through the drift location.