Mobile drilling rig with telescoping substructure boxes

• US 9,091,126 B2
• Filed: 04/16/2013
• Issued: 07/28/2015
• Est. Priority Date: 04/17/2012
• Status: Active Grant

• Current Assignee: National Oilwell Varco LP (NOV, Inc.)
• Original Assignee: National Oilwell Varco LP (NOV, Inc.)
• Inventors: Thiessen, Jay John, Konduc, Kameron Wayne, Burlet, Donald Leonard
• Primary Examiner(s): Canfield, Robert
• Assistant Examiner(s): DEMUREN, BABAJIDE A
• Application Number:
  US13/863,680
• Publication Number:
  US 20130269268A1
• Time in Patent Office: 833 Days
• Field of Search: 521/11, 521/14, 521/17, 521/18, 526/32, 526/510.5, 173/184, 173/185, 173/186
• US Class Current: 1/1
• CPC Class Codes: E04B 1/3522 characterised by raising a structure and then adding structural elements under it E04B1/3511, E04B1/3516, E04B1/3533 take precedence
• CPC Class Codes: E04B 1/3533 characterised by the raising of hingedly-connected building elements, e.g. arches, portal frames E04B1/355 takes precedence
• CPC Class Codes: E04B 2001/3588 using special lifting or handling devices, e.g. gantries, overhead conveying rails
• CPC Class Codes: E04H 12/187 with hinged sections
• CPC Class Codes: E04H 12/345 Arrangements for tilting up whole structures or sections thereof E04H12/347 takes precedence
• CPC Class Codes: E21B 15/00 Supports for the drilling machine, e.g. derricks or masts
• CPC Class Codes: E21B 15/003 adapted to be moved on their substructure, e.g. with skidding means; adapted to drill a plurality of wells
• CPC Class Codes: E21B 7/02 Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
• CPC Class Codes: E21B 7/023 the mast being foldable or telescopically retractable

Abstract

Disclosed herein is a telescoping substructure of a drilling rig that includes first and second telescoping substructure boxes. The first and second telescoping substructure boxes each include, among other things, a lower substructure box and an upper substructure box that is adapted to be telescopically raised and lowered relative to the lower substructure box. Furthermore, each telescoping substructure box also includes raising means for telescopically raising and lowering the upper substructure box relative to the lower substructure box between a collapsed configuration for transportation and a raised configuration for drilling operations, wherein each of the first and second telescoping substructure boxes are adapted to facilitate movement of the telescoping substructure in at least one of a lateral direction and a longitudinal direction over wellhead equipment positioned above a wellbore location when the upper substructure boxes are in the raised configuration.

Claims

1. A telescoping substructure of a drilling rig, the telescoping substructure comprising:

first and second laterally spaced-apart telescoping substructure boxes, each comprising;

a lower substructure box;

an upper substructure box that is adapted to be telescopically raised and lowered relative to said lower substructure box, said upper substructure box comprising a plurality of structural members that are assembled to define a substantially open interior space and a substantially open bottom frame, wherein said substantially open interior space is sized to receive at least a portion of said lower substructure box through said substantially open bottom frame when said upper substructure box is telescopically raised and lowered relative to said lower substructure box; and

raising means for telescopically raising and lowering said upper substructure box relative to said lower substructure box between a collapsed configuration for transportation and a raised configuration for drilling operations, wherein each of said first and second telescoping substructure boxes are adapted to facilitate a horizontal movement of said telescoping substructure across ground adjacent to a wellbore location in at least one of a lateral direction and a longitudinal direction over wellhead equipment positioned above said wellbore location while said upper substructure boxes are in said raised configuration, said lateral direction being substantially perpendicular to each of said first and second telescoping substructure boxes and said longitudinal direction being substantially parallel to each of said first and second telescoping substructure boxes.

2. The telescoping substructure of claim 1, wherein a portion of each of said lower substructure boxes is nested in said substantially open interior space of a respective one of said upper substructure boxes when said respective upper substructure box is telescopically raised and lowered relative to said respective lower substructure box.

3. The telescoping substructure of claim 2, wherein each of said lower substructure boxes comprises an upper frame, a first base support box attached to a first end of said upper frame, and a second base support box attached to a second end of said upper frame, an open space below said upper frame and between said first and second base support boxes defining a side clearance of said telescoping substructure when said upper substructure boxes are in said raised configuration, wherein said open space is sized to allow said wellhead equipment positioned above said wellbore location to pass through said open space during said horizontal movement of said telescoping substructure in at least said lateral direction.

4. The telescoping substructure of claim 3, wherein said at least said portion of each respective lower substructure box that is received by a respective substantially opening interior space of a respective upper substructure box through a respective substantially open bottom frame comprises at least a respective upper frame and a portion of respective first and second base support boxes.

5. The telescoping substructure of claim 1, further comprising moving means for moving said telescoping substructure in said at least one of said lateral and longitudinal directions.

6. The telescoping substructure of claim 5, wherein said raising means comprises a plurality of substructure raising apparatuses, and wherein said moving means comprises a skid foot and a skid foot movement apparatus operatively coupled to each of said plurality of substructure raising apparatuses, wherein each skid foot movement apparatuses is adapted to move a respective skid foot in a horizontal direction relative to a respective one of said plurality of substructure raising apparatuses to facilitate said horizontal movement of said telescoping substructure in said at least one of said lateral and longitudinal directions.

7. The telescoping substructure of claim 1, wherein said raising means comprises at least one hydraulic cylinder apparatus positioned adjacent to each end of said respective first and second telescoping substructure boxes.

8. The telescoping substructure of claim 1, further comprising a center floor section that is supported between said first and second telescoping substructure boxes, said telescoping substructure being adapted to support a drilling rig mast when said upper substructure boxes are telescopically raised and lowered.

14. The telescoping substructure of claim 6, wherein each of said skid foot movement apparatuses comprises at least one hydraulic cylinder apparatus operatively coupled to said raising means and to said skid foot.

9. A drilling rig mast erection system, comprising:

a mast support shoe fixedly attached to a drilling rig substructure, said mast support shoe comprising a first pinned connection;

a bottom mast section of a drilling rig mast, said bottom mast section comprising a second pinned connection that is adapted to be pivotably connected to said first pinned connection of said mast support shoe; and

a mast positioning apparatus attached to said drilling rig substructure and pivotably attached to said bottom mast section, said mast positioning apparatus comprising a mast erection apparatus having a first end that is pivotably attached to said drilling rig substructure and a bottom mast support spreader having a first end that is pivotably attached to said bottom mast section, wherein said mast positioning apparatus is adapted to pivotably position said bottom mast section so that said second pinned connection of said bottom mast section is positioned adjacent to said first pinned connection of said mast support shoe, wherein said mast erection apparatus is adapted to be retracted so as to pivotably rotate said bottom mast support spreader, and wherein said pivotably rotating bottom mast support spreader is adapted to raise at least a lower end of said bottom mast section and pivotably position said second pinned connection of said bottom mast section adjacent to said first pinned connection of said mast support shoe.

10. The drilling rig mast erection system of claim 9, wherein a second end of said mast erection apparatus is pivotably attached to said bottom mast support spreader.

11. The drilling rig mast erection system of claim 10, wherein said second end of said mast erection apparatus is adapted to be pivotably attached to said bottom mast section after said second pinned connection of said bottom mast section has been pivotably connected to said first pinned connection of said mast support shoe and said mast erection apparatus is further adapted to be extended while said second end of said mast erection apparatus is pivotably attached to said bottom mast section so as to pivotably erect said drilling rig mast above said drilling rig substructure.

12. The drilling rig mast erection system of claim 9, wherein a second end of said bottom mast support spreader is adapted to be pivotably connected to a base support structure of said mast positioning apparatus, said base support structure being fixedly attached to said drilling rig substructure.

13. The drilling rig mast erection system of claim 9, wherein said mast erection apparatus is adapted to be actuated so as to move said second pinned connection of said bottom mast section from a position laterally adjacent to said drilling rig substructure to a position above said drilling rig substructure.

15. A telescoping substructure, comprising:

a first telescoping substructure box; and

a second telescoping substructure box that is laterally spaced apart from said first telescoping substructure box, wherein each of said first and second telescoping substructure boxes comprises;

an upper substructure box comprising a plurality of structural members that are assembled to define a substantially open interior space and a substantially open bottom frame;

a lower substructure box, wherein at least a portion of said lower substructure box is sized to pass through said substantially open bottom frame of said upper substructure box and to nest inside of said substantially open interior space of said upper substructure box when said upper substructure box is telescopically raised and lowered relative to said lower substructure box; and

raising means for telescopically raising and lowering said upper substructure box relative to said lower substructure box.

16. The telescoping substructure of claim 15, wherein said first and second telescoping substructure boxes are adapted to straddle a longitudinal centerline passing through a wellbore location positioned between said first and second telescoping substructure boxes, said telescoping substructure further comprising moving means for moving said telescoping substructure horizontally across ground adjacent to said wellbore location along said longitudinal centerline and over wellhead equipment positioned on said wellbore location while each of said upper substructure boxes are in a raised drilling configuration relative to said respective lower substructure boxes.

17. The telescoping substructure of claim 15, wherein said first and second telescoping substructure boxes are adapted to straddle a wellbore location positioned therebetween, each of said lower substructure boxes comprising an upper frame and first and second spaced-apart base support boxes that define an open space that is sized to allow wellhead equipment positioned above said wellbore location to pass through said open space during a horizontal movement of said telescoping substructure across ground adjacent to said wellbore location.

18. The telescoping substructure of claim 15, wherein each of said lower substructure boxes has a first outside length and a first outside width and said substantially open bottom frame of each of said upper substructure boxes has a second inside length that is greater than said first outside length and a second inside width that is greater than said first outside width.

19. A telescoping substructure box, comprising:

a lower substructure box that is adapted to support said telescoping substructure box, said lower substructure box comprising a plurality of lower structural members that are assembled to define at least an upper frame; and

an upper substructure box that is adapted to be raised and lowered relative to said lower substructure box between a raised drilling position and a lowered transportation position, said upper substructure box comprising a plurality of upper structural members that are assembled to define a substantially open interior space and a substantially open bottom frame, wherein said substantially open interior space of said upper substructure box is sized to receive said upper frame of said lower substructure box through said substantially open bottom frame of said upper substructure box when said upper substructure box is telescopically raised and lowered relative to said lower substructure box.

20. The telescoping substructure box of claim 19, further comprising raising means for telescopically raising and lowering said upper substructure box relative to said lower substructure box.

21. The telescoping substructure box of claim 19, wherein said lower structural members of said lower substructure box are assembled to define a base support box and said substantially open interior space of said upper substructure box is sized to receive a portion of said base support box of said lower substructure box through said substantially open bottom frame of said upper substructure box when said upper substructure box is telescopically raised and lowered relative to said lower substructure box.

22. A telescoping substructure, comprising:

a first telescoping substructure box; and

a second telescoping substructure box that is laterally spaced apart from said first telescoping substructure box, wherein each of said first and second telescoping substructure boxes comprise;

a lower substructure box comprising a plurality of structural members that are assembled to define a substantially open interior space and a substantially open upper frame;

an upper substructure box, wherein at least a portion of said upper substructure box is sized to pass through said substantially open upper frame of said lower substructure box and to nest inside of said substantially open interior space of said lower substructure box when said upper substructure box is telescopically raised and lowered relative to said lower substructure box; and

raising means for telescopically raising and lowering said upper substructure box relative to said lower substructure box.

23. The telescoping substructure of claim 22, wherein said first and second telescoping substructure boxes are adapted to straddle a longitudinal centerline passing through a wellbore location positioned between said first and second telescoping substructure boxes, said telescoping substructure further comprising moving means for moving said telescoping substructure horizontally across ground adjacent to said wellbore location along said longitudinal centerline and over wellhead equipment positioned on said wellbore location while each of said upper substructure boxes are in a raised drilling configuration relative to said respective lower substructure boxes.

24. A telescoping substructure box, comprising:

an upper substructure box comprising a plurality of upper structural members;

a lower substructure box comprising a plurality of lower structural members that are assembled to define a substantially open interior space and a substantially open upper frame, wherein said substantially open interior space of said lower substructure box is sized to receive at least a portion of said upper substructure box through said substantially open upper frame of said lower substructure box when said upper substructure box is telescopically raised and lowered relative to said lower substructure box between a raised drilling position and a lowered transportation position; and

raising means for telescopically raising and lowering said upper substructure box relative to said lower substructure box.

25. The telescoping substructure box of claim 24, wherein said lower structural members of said lower substructure box are assembled to define a first base support box attached to a first end of said upper frame, and a second base support box attached to a second end of said upper frame, an open space below said upper frame and between said first and second base support boxes defining a side clearance of said telescoping substructure box when said upper substructure box is in said raised drilling position, wherein said open space is sized to allow wellhead equipment positioned above a wellbore location adjacent to said telescoping substructure box to pass through said open space during a horizontal movement of said telescoping substructure box across ground adjacent to said wellbore location.