Cutting element apparatuses and drill bits so equipped

• US 9,091,132 B1
• Filed: 08/13/2013
• Issued: 07/28/2015
• Est. Priority Date: 06/09/2005
• Status: Expired due to Fees

• Current Assignee: US Synthetic Corporation (ChampionX Corporation)
• Original Assignee: US Synthetic Corporation (ChampionX Corporation)
• Inventors: Cooley, Craig H., Sexton, Timothy N., Miess, David P., Lund, Jeffrey B.
• Primary Examiner(s): Michener, Blake
• Application Number:
  US13/965,851
• Time in Patent Office: 714 Days
• Field of Search: 175/432, 175/433, 175/428
• US Class Current: 1/1
• CPC Class Codes: E21B 10/55 with preformed cutting elements
• CPC Class Codes: E21B 10/5673 having a non planar or non circular cutting face
• CPC Class Codes: E21B 10/573 characterised by support details, e.g. the substrate construction or the interface between the substrate and the cutting element
• CPC Class Codes: E21B 10/5735 Interface between the substrate and the cutting element
• CPC Class Codes: E21B 10/62 characterised by parts, e.g. cutting elements, which are detachable or adjustable E21B10/64 takes precedence; for roller bits E21B10/20; for augers E21B10/44
• CPC Class Codes: E21B 10/633 independently detachable

Abstract

A cutting element assembly for use on a rotary drill bit for forming a borehole in a subterranean formation. A cutting element assembly includes a cutting element having a substrate. The cutting element assembly additionally includes a superabrasive material bonded to the substrate. The substrate extends from an end surface to a back surface. A base member is also coupled to the back surface of the substrate. Additionally, a recess is defined in the base member and a structural element is coupled to the base member. The cutting element assembly also includes a biasing element configured to selectively bias the structural element.

Claims

1. A rotary drill bit for drilling a subterranean formation, comprising:

a bit body;

a cutting pocket defined in an exterior surface of the bit body;

a cutting element positioned at least partially in the cutting pocket, the cutting element comprising a substrate extending from an end surface to a back surface, a superabrasive material bonded to the end surface of the substrate, a base member affixed to the back surface of the substrate and a coupling recess defined in the base member;

a structural element partially disposed within the coupling recess and coupled to the base member; and

a material coating adhered to at least a portion of a surface of at least one of the cutting pocket and the cutting element, the material coating positioned between the cutting element and the cutting pocket, wherein the material coating is positioned and configured to accommodate relative rotation between the cutting element and the cutting pocket.

2. The rotary drill bit of claim 1, wherein the coating material comprises at least one of copper and nickel.

3. The rotary drill bit of claim 1, wherein the material coating includes at least one coating selected from the group consisting of:

an electroplated coating, a thermally sprayed coating, a sputtered coating and an electrolessly deposited coating.

4. The rotary drill bit of claim 1, wherein the material coating is adhered to a portion of a surface of the cutting element and wherein another material coating is adhered to a portion of a surface of the cutting pocket.

5. The rotary drill bit of claim 1, wherein the material coating is disposed over at least a portion of the base member.

6. The rotary drill bit of claim 1, further comprising a through hole defined in the bit body, the through hole extending between the cutting pocket defined in the bit body and an anchor surface, wherein the structural element is rotatably disposed in the through hole.

7. The rotary drill bit of claim 1, further comprising a biasing element positioned between the structural element and the bit body.

8. The rotary drill bit of claim 1, wherein the bit body includes a blade, and wherein the cutting pocket is formed in the blade.

9. The rotary drill bit of claim 1, wherein the cutting element includes a cutting face, and wherein at least one ridge is formed on the cutting face.

10. The rotary drill bit of claim 1, wherein the cutting element includes a cutting face, and wherein at least one slot is formed in the cutting face.

11. The rotary drill bit of claim 1, wherein the cutting element includes a cutting face, and wherein at least one hole is formed in the cutting face.

12. A rotary drill bit for drilling a subterranean formation, comprising:

a bit body;

a cutting pocket defined in an exterior surface of the bit body;

a cutting element positioned at least partially in the cutting pocket, the cutting element comprising a substrate extending from an end surface to a back surface, a superabrasive material bonded to the end surface of the substrate, a base member affixed to the back surface of the substrate and a coupling recess defined in the base member;

a structural element partially disposed within the coupling recess and coupled to the base member;

a material coating adhered to at least a portion of a surface of at least one of the cutting pocket and the cutting element, the material coating positioned between the cutting element and the cutting pocket; and

a through hole defined in the bit body, the through hole extending between the cutting pocket defined in the bit body and an anchor surface, wherein the structural element is rotatably disposed in the through hole.

13. The rotary drill bit of claim 12, wherein the structural element comprises an anchor element positioned adjacent the anchor surface, the anchor element having an outer diameter greater than a diameter of the through hole.

14. The rotary drill bit of claim 13, further comprising a separation element positioned between the anchor surface and the anchor element.

15. The rotary drill bit of claim 12, further comprising a biasing element positioned between the structural element and the bit body.

16. The rotary drill bit of claim 12, wherein the bit body further includes a blade and wherein the through hole is formed within the blade.

17. The rotary drill bit of claim 12, further comprising an inner member disposed between the structural element and an interior surface of the recess.

18. The rotary drill bit of claim 17, wherein the inner member is formed of a material that is more ductile than a material of the base.

19. A rotary drill bit for drilling a subterranean formation, comprising:

a bit body;

a cutting pocket defined in an exterior surface of the bit body;

a cutting element positioned at least partially in the cutting pocket, the cutting element comprising a substrate extending from an end surface to a back surface and a superabrasive material bonded to the end surface of the substrate,

a first material coating adhered to at least a portion of a surface of at least one of the cutting pocket, the first material coating comprising at least one coating selected from the group consisting of;

an electroplated coating, a thermally sprayed coating, a sputtered coating and an electrolessly deposited coating; and

a second material coating adhered to at least a portion of the cutting element, the second material coating being separate and discrete from the first material coating, the second material coating consisting of;

an electroplated coating, a thermally sprayed coating, a sputtered coating and an electrolessly deposited coating, wherein at least one of the first material coating and the second material coating is positioned and configured to accommodate relative rotation between the cutting element and the cutting pocket.