Method and apparatus to automate data collection during a mandatory inspection

• US 9,092,968 B2
• Filed: 03/01/2013
• Issued: 07/28/2015
• Est. Priority Date: 09/11/2001
• Status: Expired due to Fees

• Current Assignee: Zonar Systems, Inc. (Continental AG)
• Original Assignee: Zonar Systems, Inc. (Continental AG)
• Inventors: Brinton, Brett, McQuade, Charles Michael, Mayer, Daniel, Manegold, Eric, Lugash, Richard, Brinton, William, Russell, Robie
• Primary Examiner(s): Negron, Daniell L
• Assistant Examiner(s): Tang, Son M
• Application Number:
  US13/783,214
• Publication Number:
  US 20130176124A1
• Time in Patent Office: 879 Days
• Field of Search: 34053923-53924, 34053926-53929, 340442-445, 702/182, 702/184, 701/29.1
• US Class Current: 1/1
• CPC Class Codes: G06Q 10/20 Administration of product repair or maintenance
• CPC Class Codes: G07C 2205/02 using a vehicle scan tool
• CPC Class Codes: G07C 5/008 communicating information to a remotely located station transmission systems for measured values G08C
• CPC Class Codes: G07C 5/085 using electronic data carriers
• CPC Class Codes: G08B 21/22 responsive to presence or absence of persons
• CPC Class Codes: G08G 1/20 Monitoring the location of vehicles belonging to a group, e.g. fleet of vehicles, countable or determined number of vehicles

Abstract

A system and method for verifying that an operator was sufficiently close to one or more items to be inspected during an inspection to actually inspect the components, and storing an indication to that effect in a memory accessible via a computer network. In addition to the indication, the memory can store other inspection related data, such as a starting time or ending time of the inspection, or maintenance information about the item that was input during the inspection. The system and method enable a third party application, such as an accounting program or a maintenance program, to access any of the inspection related data.

Claims

1. A system for storing inspection related data, wherein the inspection related data includes at least verification that a portable inspection device was proximate a particular item to be inspected, the system comprising:

(a) a network accessible memory for storing inspection related data, the memory being accessible via a data communications network;

(b) a portable inspection device comprising;

(i) means for verifying that the portable inspection device is proximate an item to be inspected; and

(ii) means for conveying verification that the portable inspection device is proximate the item to be inspected to the network accessible memory, such that the inspection related data stored by the network accessible memory for the item to be inspected comprises the verification provided by the portable inspection device, the verification providing evidence that a user of the portable inspection device was actually proximate the item to be inspected; and

(c) a data interface application configured to enable third party applications to access the inspection related data stored by the network accessible memory, the data interface application implementing the functions of;

(i) receiving a request for inspection related data from a first requesting computer executing a first third party program, which requires input data to be formatted in a first formatting scheme;

(ii) determining if the first requesting computer is approved;

(iii) identifying the inspection related data being requested;

(iv) reformatting the inspection related data into the first formatting scheme;

(v) providing the inspection related data, formatted in the first formatting scheme, to the first requesting computer;

(vi) receiving a request for inspection related data from a second requesting computer executing a second third party program, which requires input data to be formatted in a second formatting scheme, different from the first formatting scheme;

(vii) determining if the second requesting computer is approved;

(viii) identifying the inspection related data being requested;

(ix) reformatting the inspection related data into the second formatting scheme; and

(x) providing the inspection related data, formatted in the second formatting scheme, to the second requesting computer.

2. The system of claim 1, wherein the functions implemented by the data interface specifically includes the function of receiving a request for inspection related data from a first requesting computer executing a first third party program that is an accounting program.

3. The system of claim 2, wherein the functions implemented by the data interface specifically includes the function of receiving a request for inspection related data from a second requesting computer executing a second third party program that is a maintenance program.

4. The system of claim 1, wherein the functions implemented by the data interface specifically includes the function of receiving a request for inspection data from a first requesting computer and a request for inspection data from a second requesting computer, wherein the first requesting computer and second requesting computer are different.

5. The system of claim 1, wherein the functions implemented by the data interface specifically includes the function of receiving a request for inspection related data from a first requesting computer executing a first third party program that is a maintenance program.

6. The system of claim 1, wherein said means for verifying that the portable inspection device is proximate an item to be inspected comprises means to determine a geographical position of the portable device, such that an indication is generated by the portable device when the geographical position of the portable device matches a known geographical position of the item to be inspected.

7. The system of claim 1, wherein said means for verifying that the portable inspection device is proximate an item to be inspected comprises a sensor configured to determine that the portable inspection device is proximate an item to be inspected.

8. The system of claim 7, further comprising a plurality of unique tokens, each unique token being disposed at a different item to be inspected, and each unique token being detectable by the sensor.

9. The system of claim 8, wherein at least one token is coupled with a second sensor configured to collect ancillary data for an item, where the second sensor is not part of the portable inspection device, such that the ancillary data are automatically conveyed to the portable inspection device when the sensor included in the portable inspection device detects the at least one token, the ancillary data being added to the inspection related data for that item, wherein the at least one token is configured to convey the ancillary data to the portable inspection device by implementing the following functions:

(a) detecting the presence of the portable inspection device;

(b) acquiring ancillary data from the second sensor in response to the detection of the portable inspection device; and

(c) conveying the ancillary data from the token to the portable inspection device.

10. The system of claim 1, wherein said means for conveying the indication to the network accessible memory comprises at least one element selected from a group consisting of:

(a) a wireless communication component configured for wireless communication; and

(b) a data port configured for wired communication.

11. The system of claim 1, wherein the portable inspection device further comprises at least one element selected from a group consisting of:

(a) an inspection checklist configured to facilitate execution of an inspection; and

(b) a user interface configured to enable a user of the portable device to input data for an item, the data input by the user being added to the inspection related data for that item.

12. The system of claim 1, wherein the data interface application is configured to implement at least one function selected from a group consisting of:

(a) extracting billing data from the inspection related data, and providing the billing data extracted to a third party accounting program; and

(b) extracting maintenance data from the inspection related data, and providing the maintenance data extracted to a third party maintenance management program.

13. The system of claim 12, wherein the billing data comprises at least one type of data selected from the group consisting of:

a starting time record, a finishing time record, an employee timesheet record, an engine hour record, and a vehicle mileage record.

14. A method for verifying that an inspection of an item has been performed, and enabling data associated with the inspection of the item to be readily disseminated, the method comprising the steps of:

(a) providing a portable inspection device configured to verify that the portable inspection device is sufficiently close to an item to be inspected so as to enable an operator to inspect the item;

(b) positioning the portable inspection device proximate the item to be inspected during an inspection;

(c) automatically verifying that the portable inspection device is proximate the item to be inspected, and producing an indication to that effect;

(d) conveying the indication that the portable inspection device was proximate the item to be inspected during the inspection to a network accessible memory, such that data associated with the inspection of the item comprise at least the indication provided by the portable inspection device;

(e) storing the data associated with the inspection of the item in the network accessible memory; and

(f) enabling a first third party application, which requires input data to be formatted in a first formatting scheme, to access the data associated with the inspection of the item that are stored by the network accessible memory, wherein the step of enabling the third party application to access the data comprises the steps of;

(i) receiving a request for inspection related data from a first requesting computer executing a first third party program, which requires input data to be formatted in a first formatting scheme;

(ii) determining if the first requesting computer is approved;

(iii) identifying the inspection related data being requested;

(iv) reformatting the inspection related data into the first formatting scheme;

(v) providing the inspection related data, formatted in the first formatting scheme, to the first requesting computer;

(vi) receiving a request for inspection related data from a second requesting computer executing a second third party program, which requires input data to be formatted in a second formatting scheme, different from the first formatting scheme;

(vii) determining if the second requesting computer is approved;

(viii) identifying the inspection related data being requested;

(ix) reformatting the inspection related data into the second formatting scheme; and

(x) providing the inspection related data, formatted in the second formatting scheme, to the second requesting computer.

15. The method of claim 14, wherein the first third party program is an accounting program.

16. The method of claim 15, wherein the second third party program is a maintenance program.

17. The method of claim 16, wherein the first requesting computer is a different computer than the second requesting computer.

18. The method of claim 14, wherein the step of automatically verifying that the portable inspection device is proximate the item to be inspected comprises at least one step selected from a group consisting of:

(a) the step of comparing a geographical position of the portable inspection device with a known geographical position of the item to be inspected; and

(b) the step of using a sensor in the portable inspection device to determine if the portable inspection device is proximate the item to be inspected.

19. The method of claim 18, wherein the step of using the sensor in the portable inspection device to determine if the portable inspection device is proximate to the item to be inspected comprises the step of using the sensor to automatically detect a token disposed proximate to the item to be inspected.

20. The method of claim 19, wherein the step of using the sensor to automatically detect the token disposed proximate to the item to be inspected comprises the step of automatically conveying ancillary data collected by a second sensor coupled to the token to the portable inspection device when the sensor detects the token, the ancillary data being added to the data associated with the inspection of the item, the second sensor not being part of the portable inspection device, wherein the step of automatically conveying ancillary data from the token to the portable inspection device comprises the steps of:

(a) detecting the presence of the portable inspection device;

(b) acquiring ancillary data from the second sensor in response to the detection of the portable inspection device;

(c) determining if a quantity of the ancillary data exceeds a bandwidth between the token and the portable inspection device, and if so, packaging the ancillary data into a plurality of data packets; and

(d) conveying the ancillary data from the token to the portable inspection device, further comprising the step of automatically prompting the user of the portable inspection device to input inspection related data for the item into the portable inspection device when the portable inspection device has verified that the portable inspection device is proximate the item to be inspected.

21. The method of claim 14, wherein the step of enabling a third party application to access the data associated with the inspection of the item stored by the network accessible memory comprises at least one step selected from a group consisting of:

(a) extracting billing data from the data associated with the inspection of the item, and providing the billing data to a third party accounting program; and

(b) extracting maintenance data from the data associated with the inspection of the item, and providing the maintenance data to a third party maintenance management program.

22. A non-transitory memory medium having machine instructions stored thereon for enabling data associated with inspection related data stored on a network to be readily disseminated to third party applications, the machine instructions, when implemented by a processor, carrying out the functions of:

(a) in response to receiving a request for inspection related data from a first requesting computer executing a first third party program, which requires input data to be formatted in a first formatting scheme, implementing the functions of;

(i) determining if the first requesting computer is approved;

(ii) identifying the inspection related data being requested;

(iii) reformatting the inspection related data into the first formatting scheme; and

(iv) providing the inspection related data, formatted in the first formatting scheme, to the first requesting computer; and

(b) in response to receiving a request for inspection related data from a second requesting computer executing a second third party program, which requires input data to be formatted in a second formatting scheme, implementing the functions of;

(i) determining if the second requesting computer is approved;

(ii) identifying the inspection related data being requested;

(iii) reformatting the inspection related data into the second formatting scheme; and

(iv) providing the inspection related data, formatted in the second formatting scheme, to the second requesting computer.