Porous implant with non-porous threads

• US 9,095,396 B2
• Filed: 07/30/2012
• Issued: 08/04/2015
• Est. Priority Date: 07/02/2008
• Status: Expired due to Fees

• Current Assignee: Zimmer Dental Inc. (Zimvie Incorporated)
• Original Assignee: Zimmer Dental Inc. (Zimvie Incorporated)
• Inventors: Collins, Michael Scott, Bassett, Jeffrey, Pelote, Steven, Salvi, Joseph A., Zamani, Shahram, Esfahani, Mojtaba
• Primary Examiner(s): EIDE, HEIDI MARIE
• Application Number:
  US13/561,831
• Publication Number:
  US 20130022943A1
• Time in Patent Office: 1,100 Days
• Field of Search: 433172-176
• US Class Current: 1/1
• CPC Class Codes: A61C 8/0012 characterised by the material or composition, e.g. ceramics, surface layer, metal alloy use of specific materials A61K6/00
• CPC Class Codes: A61C 8/0013 with a surface layer, coating
• CPC Class Codes: A61C 8/0016 polymeric material
• CPC Class Codes: A61C 8/0018 characterised by the shape
• CPC Class Codes: A61C 8/0022 Self-screwing A61C8/0028 takes precedence

Abstract

A dental implant can include a shaft defining a longitudinal axis and having an apical end, a coronal end, and an exterior surface. A portion of the exterior surface can include a porous material. The dental implant can include at least one thread, including a non-porous material, having an interior surface and a bone-engaging surface. The interior surface can engage and wind around the exterior surface of the shaft and the bone-engaging surface can extend outwardly from the exterior surface of the shaft. The shaft can include one or more channels configured to communicate a flowable material, stored within the shaft, to the exterior surface. Each channel can include an opening at the exterior surface to release the flowable material. At least one channel can extend between a cavity of the shaft and the exterior surface and can optionally be angled toward the apical end.

Claims

1. A dental implant, comprising:

a shaft defining a longitudinal axis and having an apical end, a coronal end, and an exterior surface, a portion of the exterior surface including a porous material;

a non-porous head portion, including a male or female interface for coupling to an abutment, the head portion attached to the coronal end of the shaft; and

at least one thread integrally formed with the head portion and the at least one thread and the head portion comprising a separate element from the shaft prior to attachment of the head portion with the shaft, the at least one thread including a non-porous material and having an interior surface and a bone-engaging surface, the interior surface configured to engage and wind around the exterior surface of the shaft to form a porous-non-porous material interface between the interior surface and the exterior surface of the shaft, the bone-engaging surface extending outwardly from the exterior surface of the shaft, wherein the exterior surface of the shaft is exposed.

2. The dental implant of claim 1, wherein the coronal end of the shaft includes a coronally accessible cavity configured for receiving and coupling to the head portion.

3. The dental implant of claim 1, wherein the at least one thread includes a plurality of helical parallel threads, each thread winding apically away from the head portion and concentric about the longitudinal axis.

4. The dental implant of claim 1, wherein the interior surface of the at least one thread defines a central opening configured to receive and engage at least the coronal end of the shaft.

5. The dental implant of claim 1, wherein the exterior surface includes a groove for receiving a portion of the at least one thread.

6. The dental implant of claim 1, wherein the shaft includes one or more channels configured to communicate a flowable material, stored within the shaft, to the exterior surface, each channel of the one or more channels including an opening at the exterior surface.

7. The dental implant of claim 6, wherein the opening of each of the one or more channels, at the exterior surface, is positioned between successive windings of the at least one thread.

8. The dental implant of claim 6, wherein at least one channel, of the one or more channels, extends between a cavity of the shaft and the exterior surface.

9. The dental implant of claim 8, wherein the at least one channel is oriented at an angle toward the apical end, relative to a plane that is orthogonal to the longitudinal axis, from the cavity to the exterior surface.

10. The dental implant of claim 8, including the flowable material pre-loaded and stored in the cavity.

11. The dental implant of claim 6, including the flowable material pre-loaded and stored in at least one channel, of the one or more channels.

12. The dental implant of claim 6, including the flowable material, the flowable material including at least one of a resorbable polymer, a hydrophilic material, an in-growth promotion material, an insertion aiding material, or an antibiotic.

13. The dental implant of claim 6, including the flowable material, wherein the flowable material includes a powder configured to be hydrated.

14. The dental implant of claim 1, wherein the bone-engaging surface is coated with a material deposited by a chemical vapor deposition process.

15. The dental implant of claim 1, wherein the porous material includes at least one of an organic bone graft, a resorbable polymer, a non-resorbable polymer, a synthetic bone material, tantalum, or collagen.

16. A dental implant, comprising:

a shaft defining a longitudinal axis and having an apical end, a coronal end, an exterior surface, and one or more channels, a portion of the exterior surface including a porous material and each of the one or more channels configured to communicate a flowable material to an opening at the exterior surface;

a non-porous head portion, including a male or female interface for coupling to an abutment, positioned at the coronal end of the shaft; and

at least one thread integrally formed with the head portion and the at least one thread and the head portion comprising an initially separate element from the shaft attachable thereto by the head portion, the at least one thread including a non-porous material and having an interior surface and a bone-engaging surface, the interior surface configured to engage and wind around the exterior surface of the shaft to form a porous-non-porous material interface between the interior surface and the exterior surface of the shaft, the bone-engaging surface extending outwardly from the exterior surface of the shaft, wherein the exterior surface of the shaft is exposed.

17. The dental implant of claim 16, wherein at least one of the one or more channels is oriented at a downward angle, relative to a plane that is orthogonal to the longitudinal axis, between an inner portion of the shaft and the exterior surface.

18. The dental implant of claim 17, including the flowable material, wherein the flowable material is configured to flow under gravity when hydrated.