Stent-graft delivery having a tip capture mechanism with elongated cables for gradual deployment and repositioning

• US 9,095,463 B2
• Filed: 02/21/2013
• Issued: 08/04/2015
• Est. Priority Date: 02/21/2013
• Status: Active Grant

• Current Assignee: Medtronic Vascular, Inc. (Medtronic Plc)
• Original Assignee: Medtronic Vascular, Inc. (Medtronic Plc)
• Inventors: Argentine, Jeffery, Schmitt, Joshua, Stiger, Mark, Woll, Brandon
• Primary Examiner(s): NGUYEN, TUAN VAN
• Application Number:
  US13/773,152
• Publication Number:
  US 20140236278A1
• Time in Patent Office: 894 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: A61F 2/89 the wire-like elements comprising two or more adjacent rings flexibly connected by separate members
• CPC Class Codes: A61F 2/966 with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod
• CPC Class Codes: A61F 2002/9511 the retaining means being filaments or wires
• CPC Class Codes: A61F 2002/9534 for repositioning of stents
• CPC Class Codes: A61F 2002/9665 with additional retaining means

Abstract

Stent-graft delivery systems having a tip capture mechanism with a plurality of elongated cables that allow for gradual deployment and repositioning of a stent-graft prosthesis. The tip capture mechanism includes a guiding assembly, a distal tip assembly, and a plurality of cables. In a first relative position, the distal tip assembly extends the guiding assembly to temporarily constrain the distal ends of the cables and an intermediate portion of each cable constrains an endmost crown of the prosthesis. In this first relative position, tension on the cables may be selectively adjusted to allow for both gradual continuous radial expansion and contraction of the endmost crowns of the stent-graft prosthesis. In a second relative position, the distal tip assembly does not extend over the guiding assembly and thus does not constrain the distal ends of the cables, and thereby the cables do not constrain the endmost crowns.

Claims

1. A stent-graft delivery system comprising:

an elongate shaft;

a plurality of elongate cables, wherein each cable extends over the elongate shaft and includes a first end, an intermediate portion configured to engage endmost crowns of a stent of a stent-graft prosthesis, and a second end that extends distally beyond the stent-graft prosthesis;

a guiding assembly disposed over the elongate shaft;

a distal tip assembly coupled to a distal end of the elongate shaft, the distal tip assembly and the guiding assembly being moveable relative to each other, wherein a portion of the distal tip assembly extends proximally over an outer surface of a distal portion of the guiding assembly and constrains the second ends of the cables between the outer surface of the distal portion of the guiding assembly and an inner surface of the portion of the distal tip assembly in a first relative position of the distal tip assembly and the guiding assembly and wherein the distal tip assembly does not constrain the second ends of the cables in a second relative position of the distal tip assembly and the guiding assembly,

wherein, in the first relative position of the distal tip assembly and the guiding assembly, tension on the cables can be selectively reduced for gradual continuous expansion of the endmost crowns of the stent or can be selectively increased for gradual continuous radial contraction of the endmost crowns of the stent.

2. The stent-graft delivery system of claim 1, wherein the guiding assembly includes an elongated multi-lumen shaft and each cable extends through one of a plurality of lumens defined by the multi-lumen shaft.

3. The stent-graft delivery system of claim 2, wherein an annular stop is coupled to an outer surface of the multi-lumen shaft and the intermediate portions of the cables are configured to loop around the endmost crowns to pull the stent against the annular stop.

4. The stent-graft delivery system of claim 3, wherein the distal tip assembly moves relative to the guiding assembly.

5. The stent-graft delivery system of claim 4, wherein the distal tip assembly moves in a distal direction relative to the guiding assembly and the second ends of the cables are proximal to a proximal end of the distal tip assembly when the guiding assembly and the distal tip assembly are in the second relative position.

6. The stent-graft delivery system of claim 1, wherein the guiding assembly includes a guiding component and each cable extends through grooves formed on an outer surface of a tapered distal portion of the guiding component, and the intermediate portions of the cables are configured to extend over and cover the endmost crowns of the stent of the stent-graft prosthesis.

7. The stent-graft delivery system of claim 6, wherein the guiding assembly moves relative to the distal tip assembly.

8. The stent-graft delivery system of claim 7, wherein the guiding assembly moves in a proximal direction relative to the distal tip assembly and the second ends of the cables are proximal to a proximal end of the distal tip assembly when the guiding assembly and the distal tip assembly are in the second relative position.

9. The stent-graft delivery system of claim 8, wherein an inner surface of the distal tip assembly includes threads that mate with threads on an outer surface of the guiding assembly and wherein rotation of the elongate shaft rotates the distal tip assembly and results in longitudinal movement of the guiding assembly.

10. The stent-graft delivery system of claim 1, further comprising:

a retractable outer sheath defining a lumen, wherein the elongate shaft is slidingly received within the lumen of the outer sheath; and

a self-expanding stent-graft prosthesis disposed over the elongate shaft, proximal to the distal tip assembly, wherein the stent-graft prosthesis includes a radially-compressible stent coupled to a tubular graft and the intermediate portions of the cables selectively constrain endmost crowns of the stent.

11. The stent-graft delivery system of claim 1, wherein the plurality of cables are elongate strands of a first diameter and the second ends of the cables are a second diameter which is greater than the first diameter.

12. A stent-graft delivery system comprising:

an elongate shaft;

a self-expanding stent-graft prosthesis disposed over the elongate shaft, wherein the stent-graft prosthesis includes a radially-compressible stent coupled to a tubular graft;

a plurality of elongate cables, wherein each cable extends over the elongate shaft and includes a first end and a second end that extends distally beyond the stent-graft prosthesis;

a guiding assembly disposed over the elongate shaft, wherein a distal portion of the guiding assembly is configured to receive the second ends of the cables;

a distal tip assembly coupled to a distal end of the elongate shaft, the distal tip assembly and the guiding assembly being moveable relative to each other,

wherein, in a first relative position of the distal tip assembly and the guiding assembly, a proximal portion of the distal tip assembly extends over an outer surface of the distal portion of the guiding assembly to temporarily constrain the second ends of the cables and an intermediate portion of each cable constrains an endmost crown of the stent, whereby tension on the cables can be selectively adjusted to allow for both gradual continuous radial expansion and contraction of the endmost crowns of the stent, and

wherein, in a second relative position of the distal tip assembly and the guiding assembly, the proximal portion of the distal tip assembly does not extend over an outer surface of the distal portion of the guiding assembly, the distal tip assembly does not constrain the second ends of the cables, and the intermediate portion of each cable does not constrain an endmost crown of the stent.