Debris catcher and sand trap for pipeline

• US 9,095,799 B1
• Filed: 03/12/2013
• Issued: 08/04/2015
• Est. Priority Date: 03/12/2013
• Status: Expired due to Fees

• Current Assignee: John Henry Packard
• Original Assignee: John Henry Packard
• Inventors: Packard, John Henry
• Primary Examiner(s): Upton, Christopher
• Application Number:
  US13/797,136
• Time in Patent Office: 875 Days
• Field of Search: 210/162, 210/170.01, 210/305, 210/310, 210/435, 210/459, 210/532.1, 210/533, 210/536, 166/75.12, 961/84
• US Class Current: 1/1
• CPC Class Codes: B01D 21/0012 Settling tanks making use of filters, e.g. by floating layers of particulate material
• CPC Class Codes: B01D 21/003 Sedimentation tanks provided with a plurality of compartments separated by a partition wall B01D21/0039 takes precedence
• CPC Class Codes: B01D 21/0087 Settling tanks provided with means for ensuring a special flow pattern, e.g. even inflow or outflow B01D21/2411 takes precedence
• CPC Class Codes: B01D 21/02 Settling tanks with single outlets for the separated liquid
• CPC Class Codes: B01D 21/245 Discharge mechanisms for the sediments
• CPC Class Codes: B01D 21/2483 Means or provisions for manually removing the sediments
• CPC Class Codes: B01D 2221/04 Separation devices for treating liquids from earth drilling, mining
• CPC Class Codes: B01D 35/02 Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks, B01D35/05 takes precedence; water pipe system filters E03B3/18, E03B7/07; dirt catchers in sewers E03F; filters or strainers for pipe-lines in general B08B, E03F; object or dirt catching devices in sinks or the like E03C1/26; suction strainers or filters for pumps F04B53/005, F04D29/70
• CPC Class Codes: B01D 35/023 Filler pipe filters
• CPC Class Codes: B01D 36/04 Combinations of filters with settling tanks
• CPC Class Codes: E21B 21/063 by separating components
• CPC Class Codes: E21B 43/35 specially adapted for separating solids down-hole drilling fluid separation systems E21B21/002; separating solids from drilling fluids E21B21/065

Abstract

A debris catcher and sand trap for removing debris, sand, or both from a pipeline flow is disclosed. The debris catcher includes an upper pipe, a lower pipe, and at least one diagonal pipe. A grate filter may be disposed within the upper pipe and configured to retain or remove debris from a flow. The diagonal pipe and/or lower pipe may be configured for sand to settle in these areas, so that a flow exiting the lower pipe through a vertical pipe may be substantially free of sand or other fines.

Claims

1. A system for removing at least one of debris and sand from a pipeline flow, the system comprising:

an upper pipe comprising a first end and a second end, the first end configured to receive an upper flow from a pipeline, the upper flow comprising at least one of debris and sand;

a first diagonal pipe connected to the upper pipe, the first diagonal pipe configured to receive a first diagonal flow from the upper pipe, the first diagonal flow comprising at least a portion of the upper flow;

a lower pipe comprising a first end and a second end, the lower pipe connected to the first diagonal pipe, the lower pipe configured to receive a lower flow from the first diagonal pipe, the lower flow comprising at least a portion of the first diagonal flow, the lower pipe further configured to allow at least a portion of sand within the lower flow to settle in the lower pipe;

a vertical pipe connected to the lower pipe near the second end of the lower pipe, the vertical pipe connected to the upper pipe near the second end of the upper pipe, the vertical pipe configured to receive a vertical flow from the lower pipe, the vertical flow comprising at least a portion of the lower flow, the vertical pipe further configured to transfer at least a portion of the vertical flow to the upper pipe, the upper flow comprising at least a portion of the vertical flow; and

a grate filter disposed within the upper pipe, the grate filter configured to retain at least a portion of debris in the upper flow.

2. The system of claim 1, wherein the vertical flow is substantially free of sand.

3. The system of claim 1, further comprising:

an upper end bell associated with the second end of the upper pipe; and

a lower end bell associated with the second end of the lower pipe.

4. The system of claim 1, further comprising:

a second diagonal pipe disposed between the upper pipe and the lower pipe, the second diagonal pipe configured to receive a second diagonal flow from the upper pipe, the second diagonal flow comprising at least a portion of the upper flow, the second diagonal pipe further configured to transfer the second diagonal flow to the lower pipe, the lower flow comprising at least a portion of the second diagonal flow.

5. The system of claim 4, wherein the second diagonal pipe is directly connected to the first diagonal pipe.

6. The system of claim 4, wherein the grate filter comprises:

a plate configured to direct at least a portion of the upper flow into the second diagonal pipe.

7. The system of claim 4, further comprising:

a third diagonal pipe disposed between the upper pipe and the lower pipe, the third diagonal pipe configured to receive a third diagonal flow from the upper pipe, the third diagonal flow comprising at least a portion of the upper flow, the third diagonal pipe further configured to transfer the third diagonal flow to the lower pipe, the lower flow comprising at least a portion of the third diagonal flow.

8. The system of claim 7, wherein the grate filter comprises:

a plate configured to direct at least a portion of the upper flow into the third diagonal pipe.

9. The system of claim 1, further comprising:

an exit pipe connected to the upper pipe, the exit pipe configured to receive an exit flow from the upper pipe, the exit flow comprising at least a portion of the upper flow.

10. The system of claim 9, wherein the exit flow is substantially free of debris and sand.

11. The system of claim 1, wherein the grate filter is configured to be removed from the upper pipe.

12. The system of claim 11, wherein the grate filter comprises:

a handle configured to assist in removing the grate filter from the upper pipe.