Seating assembly with air distribution system

• US 9,096,157 B2
• Filed: 01/24/2013
• Issued: 08/04/2015
• Est. Priority Date: 01/24/2013
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Line, Johnathan Andrew, Hoke, Paul Bryan, Kolich, Michael, Jaranson, John W., Kondrad, Marc
• Primary Examiner(s): Dunn, David R
• Assistant Examiner(s): Brindley, Timothy J
• Application Number:
  US13/749,595
• Publication Number:
  US 20140203599A1
• Time in Patent Office: 922 Days
• Field of Search: 297/180.13, 297/180.14, 297/230.12, 297/230.13, 297/452.34, 297/452.36, 297/452.38, 297/354.11
• US Class Current: 1/1
• CPC Class Codes: B60N 2/5642 with circulation of air through a layer inside the seat
• CPC Class Codes: B60N 2/565 sucked from the seat surface
• CPC Class Codes: B60N 2/6009 covering more than only the seat
• CPC Class Codes: B60N 2/643 shape of the back-rests B60N2/66 takes precedence
• CPC Class Codes: B60N 2/72 Attachment or adjustment thereof
• CPC Class Codes: B60N 2205/30 Seat or seat parts characterised by comprising plural parts or pieces

Abstract

A vehicle seating assembly with a cooling system includes a seatback structure with a permeable passenger support which is coupled with the seatback structure. The passenger support has a back support surface and a rear surface. A concave shell has a peripheral edge which is coupled with the rear surface of the passenger support. A conduit member has an intake opening between the passenger support and the shell and an exhaust opening. An air chamber is coupled with the exhaust opening of the conduit member and has a fan on an exterior portion of the air chamber to draw air from the back support surface through the air chamber.

Claims

1. A vehicle air distribution assembly comprising:

a seatback structure;

a permeable passenger support coupled with the seatback structure, the passenger support having a back support surface and a rear surface;

a concave shell having a peripheral edge coupled with the rear surface of the passenger support;

a tubular conduit member having an intake opening between the passenger support and the shell and an exhaust opening;

an air chamber coupled with the exhaust opening of the conduit member and having a fan on an exterior portion of the air chamber to draw air from the back support surface through the air chamber; and

a hard back panel disposed behind and covering rear portions of the concave shell the fan.

2. The vehicle air distribution assembly of claim 1, wherein the fan operates to create a pressure drop between the air chamber and the conduit member.

3. The vehicle air distribution assembly of claim 1, further comprising:

a suspension component having flexible members extending from the seatback structure, wherein the passenger support is coupled with the flexible members to define an exterior peripheral gap between the seatback structure and the passenger support.

4. The vehicle air distribution assembly of claim 1, wherein the passenger support includes a molded trim carrier having a plurality of ventilation apertures extending to the rear surface of the passenger support.

5. The vehicle air distribution assembly of claim 1, wherein the passenger support includes an upper back support and a lower back support separate and distinct from the upper back support, and wherein the concave shell includes an upper segment and a lower segment coupled respectively with the upper and lower back supports to define an upper intake cavity and a lower intake cavity.

6. The vehicle air distribution assembly of claim 5, wherein a first conduit member extends from the air chamber to the lower intake cavity and a second conduit member separately extends from the air chamber to the lower intake cavity.

7. A vehicle seatback assembly comprising:

a permeable passenger support coupled with a suspension component;

a shell enclosing a rear surface of the passenger support to define an intake chamber in an upper portion of the seatback assembly;

a hard back panel disposed over and covering a rear portion of the shell; and

an exhaust chamber having a channel extending upwardly to the intake chamber, wherein the exhaust chamber draws air from a front surface of the passenger support.

8. The vehicle seatback assembly of claim 7, further comprising:

a fan coupled with the exhaust chamber that is configured to draw or push air through the channels.

9. The vehicle seatback assembly of claim 8, wherein the exhaust chamber includes a vent coupled with the fan to dispense air drawn to the exhaust chamber to a vehicle cabin.

10. The vehicle seatback assembly of claim 7, further comprising:

a trim back panel coupled with a rear portion of a frame structure, wherein the exhaust chamber dispenses the air drawn from the passenger support to a lower region of the back panel.

11. The vehicle seatback assembly of claim 7, further comprising:

an elongated conduit member having an intake opening coupled with the intake chamber and an exhaust opening coupled with the exhaust chamber, wherein the channel extends within the conduit member.

12. The vehicle seatback assembly of claim 11, wherein the conduit member includes a tubular portion extending in alignment with a longitudinal extent of the passenger support, and wherein the intake opening includes an elliptical shape.

13. The vehicle seatback assembly of claim 7, wherein the passenger support includes a molded trim carrier detachably coupled with the suspension component and having a plurality of ventilation apertures.

14. The vehicle seatback assembly of claim 13, wherein the suspension component includes outwardly extending flexible members detachably coupled with an edge portion of the passenger support.

15. A vehicle seatback assembly comprising:

upper and lower trim carriers having ventilation apertures;

a permeable cushion disposed over the trim carriers;

top and bottom concave panels coupled respectively with the upper and lower trim carriers;

a hard back panel positioned behind and extending over portions of both the top and bottom concave panels; and

a fan chamber having a first conduit extending to the top concave panel and a second conduit extending to the bottom concave panel to move air proximate a back support surface.

16. The vehicle seatback assembly of claim 15, further comprising:

a fan coupled with the fan chamber to draw air through the ventilation apertures.

17. The vehicle seatback assembly of claim 16, further comprising:

a vent opening located on a rear wall of the fan chamber and coupled with the fan to dispense air to a vehicle cabin.

18. The vehicle seatback assembly of claim 15, wherein the upper trim carrier is pivotally coupled with a seatback structure and movable between a rearward position and a forward position.

19. The vehicle seatback assembly of claim 18, wherein the second conduit includes a flexible duct portion extending between the top and bottom concave panels for flexing when the upper trim carrier pivots to the forward position.

20. The vehicle seatback assembly of claim 15, wherein the fan chamber is adjacent to a lower region of the bottom concave panel and is configured to draw heat away from the back support surface to provide a cooling effect.