Photoelectric sensor and method for aiding operational checking of photoelectric sensor

• US 9,097,814 B2
• Filed: 02/08/2011
• Issued: 08/04/2015
• Est. Priority Date: 03/05/2010
• Status: Active Grant

• Current Assignee: Omron Corporation
• Original Assignee: Omron Corporation
• Inventors: Nakamura, Hideyoshi, Iwamoto, Atsushi, Kosaka, Koji
• Primary Examiner(s): Epps, Georgia Y
• Assistant Examiner(s): Wyatt, Kevin
• Application Number:
  US13/022,988
• Publication Number:
  US 20110215221A1
• Time in Patent Office: 1,638 Days
• Field of Search: 250/206, 250/221, 250/223.R, 250/559.12, 250/559.13
• US Class Current: 1/1
• CPC Class Codes: G01V 8/10 Detecting, e.g. by using light barriers by reflection from the object G01S17/00
• CPC Class Codes: G01V 8/12 using one transmitter and one receiver
• CPC Class Codes: G01V 8/16 using optical fibres
• CPC Class Codes: G01V 8/20 using multiple transmitters or receivers

Abstract

A photoelectric sensor comprises a control unit which is configured to store in a memory data on the amount of received light input from a light-receiving unit or measurement data obtained by a measuring process, and to perform a sampling process in which the data stored in the memory are read at fixed intervals as sampling data, the sampling process being performed within a limited reading period. Further, the control unit outputs the thus read sampling data so as to correspond to the order in which they are stored in the memory.

Claims

1. A photoelectric sensor comprising:

a light-projecting unit for projecting light;

a light-receiving unit for receiving light projected from the light-projecting unit and generating data on an amount of received light;

an output unit for outputting a detection signal indicating that a detection target has been detected; and

a signal processing unit for receiving the data on the amount of received light generated by the light-receiving unit, performing a measuring process on the data to quantify the amount of received light, comparing measurement data obtained by the measuring process with a predetermined threshold to determine whether a detection target is present or not, switching between ON and OFF states according to a result of the determination, and storing the measured received light data when in an ON state, wherein

the signal processing unit includes;

a memory that stores the data on the amount of received light input from the light-receiving unit or the measurement data captured by the measuring process during ON periods;

an ON period identification part for identifying when the stored data on the amount of received light reaches a threshold level to trigger an ON state,

the data from the ON state taken in which the detection signal is in an ON state judged by the comparing process using the threshold level; and

an output part that outputs the data stored during the ON period, in association with the order in which the data are stored in the memory.

2. The photoelectric sensor according to claim 1, further comprising a display unit for digitally displaying values of the data stored during the ON period, and wherein

the output part is configured to display on the display unit the data stored during the ON period to be output in the order in which the data stored during the ON period are read from the memory.

3. The photoelectric sensor according to claim 2, wherein the output part is configured such that the data stored during the ON period to be output are displayed on the display unit in order and over a time exceeding a time required for the data to be stored in the memory.

4. The photoelectric sensor according to claim 2, further comprising an operating unit for receiving an operation for specifying content of processing, and wherein

the output part performs:

displaying on the display unit the value of a datum of the data stored during the ON period to be output first, and then reading from the memory a datum of the data stored during the ON period to be subsequently output each time the operating unit receives an operation commanding the display of the subsequent data stored during the ON period; and

switching a content displayed on the display unit to the value of the read datum of the data stored during the ON period.

5. The photoelectric sensor according to claim 4, wherein the operating unit is configured so as to receive an operation commanding the display of a subsequent data stored during the ON period and an operation commanding the display of a previous data stored during the ON period, and wherein

the output part is configured such that when one of values of second and subsequent data stored during the ON period to be output are displayed on the display unit and the operating unit performs an operation commanding the display of the previous display content, the display content is updated by a value of the datum of the data stored during the ON period immediately preceding the currently displayed data stored during the ON period.

6. The photoelectric sensor according to claim 1, further comprising a display unit for displaying a graph, and wherein

the output part reads a plurality of data stored during the ON period from the memory and displays time-series changes in values of the data on the display unit.

7. The photoelectric sensor according to claim 1, further comprising an operating unit for receiving an operation commanding specifying the content of processing, and wherein

the output part is configured to communicate with an external device that can display a graph, the output part outputting a plurality of data stored during the ON period read from the memory in association with the order in which the data stored during the ON period are stored in the memory.

8. The photoelectric sensor according to claim 1, wherein the output part analyzes the data stored in the memory, thereby specifying a period of time that a signal change satisfying a predetermined condition arises, and sets the data stored during the ON period included in the period as an output target.

9. The photoelectric sensor according to claim 1, wherein the signal processing unit, when in a pre-set period after the ON state, stores the measured received light data;

wherein the memory stores the data on the amount of received light input from the light-receiving unit or the measurement data captured by the measuring process for the pre-set period after the ON state; and

the output part outputs data stored during the pre-set period after the ON state;

wherein a duration of the pre-set period is less than a duration of the OFF state.

10. The photoelectric sensor according to claim 9, wherein the duration of the pre-set period is set by a user.

11. A method for aiding checking of a detecting operation of a photoelectric sensor, the photoelectric sensor including:

a light-projecting unit for projecting light;

a light-receiving unit for receiving light projected from the light-projecting unit and generating data on an amount of received light during an ON period;

an output unit for outputting a detection signal indicating that a detection target has been detected; and

a signal processing unit for receiving the data on the amount of received light generated by the light-receiving unit, performing a measuring process on the data on the amount of received light, comparing measurement data obtained by the measuring process with a predetermined threshold to determine whether a detection target is present or not, and switching between ON and OFF states of the detection signal according to a result of the determination,

the method comprising;

operating the photoelectric sensor while a detection target is moving through a detecting area of the photoelectric sensor and simultaneously causing the signal processing unit of the photoelectric sensor to store, in a memory, data on an amount of received light input from the light-receiving unit or measurement data obtained by the measuring process during ON periods;

performing an ON period when the amount of received light input from the light-receiving unit exceeds a threshold value;

performing a measuring process in which the data on the amount of received light is stored at fixed intervals; and

causing a two dimensional display unit integrally provided to the photoelectric sensor or a two dimensional display device externally provided to the photoelectric sensor to display values of the data read from the memory during an ON period, the values being displayed in association with the order in which the data are stored in the memory, thereby creating a two dimensional plot of the measured light intensity over a single ON period.