Water/carbonate stripping for CO;capture adsorber regeneration and CO;delivery to photoautotrophs

• US 9,101,093 B2
• Filed: 03/09/2012
• Issued: 08/11/2015
• Est. Priority Date: 12/09/2009
• Status: Active Grant

• Current Assignee: Algenol Biotech LLC, Georgia Tech Research Corporation (University System of Georgia)
• Original Assignee: Algenol Biotech LLC, Georgia Tech Research Corporation (University System of Georgia)
• Inventors: Chance, Ronald, Koros, William J., McCool, Benjamin, Noel, James
• Primary Examiner(s): Jones, Christopher P
• Application Number:
  US13/417,172
• Publication Number:
  US 20120171752A1
• Time in Patent Office: 1,250 Days
• US Class Current: 1/1
• CPC Class Codes: A01G 7/02 Treatment of plants with carbon dioxide
• CPC Class Codes: Y02C 20/40 of CO2
• CPC Class Codes: Y02P 60/20 Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2

Abstract

The invention provides systems and methods for the delivery of carbon to photoautotrophs. The invention utilizes low energy regeneration of adsorbent for CO₂ capture and provides for effective CO₂ loading into liquids useful for photoautotroph growth and/or production of photosynthetic products, such as biofuels, via photoautotrophic culture media. The inventive system comprises a fluid/membrane/fluid contactor that provides selective transfer of molecular CO₂ via a dense (non-porous) membrane from a carbonate-based CO₂ snipping solution to a culture medium where the CO₂ is consumed by a photoautotroph for the production of biofuels, biofuel precursors or other commercial products.

Claims

1. A system for delivery of carbon to a photoautotroph comprising:

(a) a stream containing CO₂;

(b) a solid adsorbent comprising materials suitable for CO₂ capture;

(c) a carbonate-based stripping fluid;

(d) a device for washing the sorbent, loaded with CO₂ from the stream, with the carbonate stripping fluid, thereby allowing removal of CO₂ from the sorbent and formation of a bicarbonate rich contacting solution;

(e) a CO₂ selective dense (non-porous) polymer membrane incorporated into a module allowing transfer of CO₂ between the bicarbonate rich contacting solution and a photoautotroph culture medium;

(f) a baffle disposed on a surface of the CO₂ selective dense (non-porous) polymer membrane; and

(g) a microfiltration membrane which prevents direct contact between the photoautotroph culture medium and the bicarbonate rich contacting solution, wherein the photoautotroph culture medium is enriched with bicarbonate providing carbon for growth of the photoautotroph.

2. The system of claim 1, wherein the CO₂ selective dense (non-porous) polymer membrane comprises a polymer selected from the group consisting of glassy polymers with operating pore sizes smaller than the size of a hydrated sodium cation or a hydrated carbonate or bicarbonate anion and non-porous rubbery polymers.

3. The system of claim 1, wherein the CO₂ selective dense (non-porous) polymer membrane comprises a polymer selected from the group consisting of polydimethylsiloxane, cellulose acetate, polyimides and polyether sulfones.

4. The system of claim 1, wherein the CO₂ permeability of the CO₂ selective dense (non-porous) polymer membrane is approximately 100-10,000 Barrer.

5. The system of claim 1, wherein the CO₂ selective dense (non-porous) polymer membrane comprises polydimethylsiloxane with CO₂ permeability of 3800 Barrer at 35°

C.

6. The system of claim 1 wherein the CO₂ selective dense (non-porous) polymer membrane comprises polydimethylsiloxane with CO₂ permeability of 2170 Barrer at 22°

C.

7. The system of claim 1, wherein the CO₂ selective dense (non-porous) polymer membrane comprises polydimethylsiloxane with CO₂ gas selectivity of α

CO₂/O₂=5.5 and α

CO₂/N₂=10.5 at 22°

C.

8. The system of claim 1, wherein the stream containing CO₂ is air.

9. The system of claim 1, wherein the photoautotroph is an alga.

10. The system of claim 1, wherein the photoautotroph is a cyanobacterium.

11. The system of claim 1, wherein the sorbent is an amine-functionalized polymer or inorganic substrate.

12. The system of claim 1, wherein the sorbent is 3-Aminopropyltriethoxysilane (APTES).

13. The system of claim 1, wherein the stripping solution is a sodium-based carbonate solution.

14. A method for delivering carbon to a photoautotroph comprising:

(a) providing a stream containing CO₂;

(b) passing the CO₂ over a solid adsorbent comprising materials suitable for CO₂ capture;

(c) passing a carbonate-based stripping fluid over the CO₂ loaded sorbent, thereby allowing the removal of CO₂ from the sorbent and formation of a bicarbonate contacting solution;

(d) utilizing a CO₂ selective dense (non-porous) polymer membrane that allows the transfer of CO₂ between the bicarbonate rich contacting solution and a photoautotroph culture medium, wherein a baffle is disposed on a surface of the CO₂ selective dense (non-porous) polymer membrane; and

(e) utilizing a microfiltration membrane to prevent direct contact between the photoautotroph culture medium and the bicarbonate rich contacting solution, wherein, the photoautotroph culture medium is enriched with bicarbonate providing carbon for growth of the photoautotroph.

15. The method of claim 14, further comprising increasing flow rates of the bicarbonate rich contacting solution and the photoautotroph culture medium across surfaces of the CO₂ selective dense (non-porous) polymer membrane and increasing shear mixing.

16. A system for delivery of carbon dioxide to a photoautotroph comprising:

(a) a carbon dioxide-adsorbing device comprised of adsorbent particles comprising amine functionality suitable for capture of carbon dioxide;

(b) a stripping device which removes carbon dioxide from the adsorbent particles loaded with carbon dioxide wherein the stripping device comprises a stripping solution comprising carbonate and bicarbonate anions;

(c) a CO₂ selective dense (non-porous) polymer membrane incorporated into a module allowing transfer of CO₂ between a bicarbonate rich contacting fluid and a photoautotroph culture medium; and

(d) a baffle disposed on a surface of the CO₂ selective dense (non-porous) polymer membrane.

17. The system of claim 16 wherein the stripping device provides a stripping solution with dissolved inorganic carbon (DIC) concentration in the range 270 mg/L to 12,000 mg/L and the photoautotrophic culture medium has an operating DIC range from 0.3 mg/L to 3,000 mg/L.