Apparatus and methods for separating internal bone fixation device from introducer

• US 9,101,419 B2
• Filed: 09/14/2012
• Issued: 08/11/2015
• Est. Priority Date: 01/04/2008
• Status: Active Grant

• Current Assignee: Illuminoss Medical, Inc.
• Original Assignee: Illuminoss Medical, Inc.
• Inventors: Colleran, Dennis P., Rabiner, Robert A., Dye, Justin G., Chang, Narissa Y., Morin, Joshua M.
• Primary Examiner(s): BATES, DAVID W
• Application Number:
  US13/617,327
• Publication Number:
  US 20130013009A1
• Time in Patent Office: 1,061 Days
• Field of Search: 606/174, 30/912, 30/94
• US Class Current: 1/1
• CPC Class Codes: A61B 17/7097 Stabilisers comprising fluid filler in an implant, e.g. balloon; devices for inserting or filling such implants disc prostheses made of inflatable chambers or pockets filled with fluid A61F2/441; replacing the nucleus pulposus A61F2002/444
• CPC Class Codes: A61B 17/7275 with expanding cylindrical parts
• CPC Class Codes: A61B 17/8863 Apparatus for shaping or cutting osteosynthesis equipment by medical personnel
• CPC Class Codes: A61B 2017/2905 flexible

Abstract

Apparatus and methods for separating an internal bone fixation device from an introducer are disclosed herein. A device for separating an internal bone fixation device from an introducer includes a functional portion having an outer shaft surrounding and controlling operation of a cutting mechanism; and a control portion having an actuating mechanism for initiating activation of the outer shaft.

Claims

1. A device for separating a bone fixation device from an introducer comprising:

a cutting mechanism having a tubular shape and at a distal end slotted to form flexible arm sections, each flexible arm section having an outer radial surface portion at a distal end;

a functional portion having an outer shaft surrounding a portion of the cutting mechanism and controlling operation of the cutting mechanism; and

a control portion having an actuating mechanism for initiating activation of the outer shaft, wherein a distal end of the control portion engages the outer shaft of the functional portion, and

wherein activation of the actuating mechanism translates the outer shaft to move from a first position distally along the cutting mechanism to a second position over the outer radial surface portions,

(a) in the first position of the outer shaft, the outer radial surface portions are separated by a first distance;

(b) in the second position of the outer shaft, the outer radial surface portions are separated by a second distance, wherein the second distance is less than the first distance, to push each flexible arm section of the cutting mechanism toward one another to separate the bone fixation device from the introducer in a void of a bone.

2. The device of claim 1 wherein the outer shaft includes an opening in a sidewall of the outer shaft for engaging the cutting mechanism.

3. The device of claim 1 wherein the cutting mechanism contours at a top surface for receiving the outer shaft and contours at a bottom surface for positioning over the introducer.

4. The device of claim 1 wherein the flexible arm sections includes more than two flexible arm sections.

5. The device of claim 4 wherein the distal end of each arm section has an inner radial surface composed of a cutting blade.

6. The device of claim 1 wherein the flexible arm sections at the distal end of the cutting mechanism are separated by longitudinally oriented slots that are spaced circumferentially around the distal end of the cutting mechanism.

7. The device of claim 4 wherein the base section is composed of a flexible shaft, and the outer shaft is flexible.

8. The device of claim 7 wherein the flexible outer shaft surrounds the flexible shaft of the cutting mechanism.

9. The device of claim 8 wherein a distal end of the control portion engages the flexible outer shaft of the functional portion and the flexible shaft of the cutting mechanism.

10. The device of claim 1 wherein the introducer is from a group consisting of a delivery catheter, a flexible tube, a stent or a device engagable with the bone fixation device that positions the bone fixation device into the void of the fractured bone.

11. The device of claim 1 wherein the functional portion includes the cutting mechanism that is rigidly affixed to a lower section of the control portion and is at least partially surrounded by the outer shaft.

12. The device of claim 1 wherein the outer shaft is moveably positioned over the cutting mechanism, such that a guide or control pin on the cutting mechanism engages with a control slot in a sidewall of the outer shaft to control and direct the operation of the outer shaft.

13. The device of claim 1 wherein the cutting mechanism has a concavo-convex shape, having an inward curve on a bottom surface and having an outward curve on a top surface.

14. The device of claim 1 wherein the cutting mechanism has a convexo-concave shape.

15. A device for separating a bone fixation device from an introducer in a void of a bone, the device comprising:

a cutting mechanism having a planar shape and a blade at an distal end of the cutting mechanism;

a functional portion having the cutting mechanism positioned to slide along a bottom surface of a housing, the housing sized and shaped for positioning around the introducer;

a control portion having a first section attached to a connector for engaging the cutting mechanism; and

an actuating mechanism for initiating activation of the cutting mechanism for translating the cutting mechanism to linearly move from a first position distally along the bottom surface of the housing to a second position,

(a) in the first position of the cutting mechanism, the blade is positioned within sidewalls of the housing,

(b) in the second position of the cutting mechanism, the blade is positioned with a portion of the blade beyond a distal end of the sidewalls of the housing, thereby pushing the portion of the blade to separate the bone fixation device from the introducer in the void of the bone.

16. The device of claim 15 wherein the housing includes a top surface having an opening accepting the connector and allowing movement of the connector within the housing, and a distal end having an opening accepting the introducer and allowing movement of the cutting mechanism along the housing.

17. The device of claim 16 wherein activation of the actuating mechanism translates the control portion distally within the opening of the housing, thereby moving the cutting mechanism along the bottom surface of the housing in a distal direction to separate the bone fixation device from the introducer.

18. The device of claim 15 wherein the housing includes sidewalls coming down from a top surface of the housing, and an opening positioned at the distal end of the housing over the introducer of the internal bone fixation device.

19. The device of claim 15 wherein the control portion has a longitudinal axis and the functional portion has the longitudinal axis, such that the functional portion is maintained at a distal end of the control portion.

20. The device of claim 15 wherein the control portion includes an upper section and a lower section that both terminate in a control handle, such that the upper section includes a first section engaging a second section.