Air conditioner and method for controlling the same based on a calculated value of a malfunctioning sensor

• US 9,103,557 B2
• Filed: 12/22/2010
• Issued: 08/11/2015
• Est. Priority Date: 12/24/2009
• Status: Active Grant

• Current Assignee: LG Electronics, Inc. (LG Corporation)
• Original Assignee: LG Electronics, Inc. (LG Corporation)
• Inventors: Choi, Changmin, Chung, Baikyoung, Kim, Sunghwan
• Primary Examiner(s): Tyler, Cheryl J
• Assistant Examiner(s): VAZQUEZ, ANA M
• Application Number:
  US12/975,994
• Publication Number:
  US 20110154834A1
• Time in Patent Office: 1,693 Days
• Field of Search: 621/26, 621/61, 621/62, 621/25, 621/66, 622/03, 622/14, 622/46, 621/766, 621/57, 621/27, 621/99, 622/00, 622/22, 625/15, 625/24
• US Class Current: 1/1
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/32 Responding to malfunctions or emergencies
• CPC Class Codes: F24F 11/38 Failure diagnosis
• CPC Class Codes: F24F 11/41 Defrosting; Preventing freezing
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 11/84 using valves
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: F24F 2140/20 Heat-exchange fluid temperature
• CPC Class Codes: F25B 13/00 Compression machines, plants or systems, with reversible cycle defrosting cycles F25B47/02
• CPC Class Codes: F25B 2313/0233 in parallel arrangements
• CPC Class Codes: F25B 2313/02741 using one four-way valve
• CPC Class Codes: F25B 2313/0314 Temperature sensors near the indoor heat exchanger
• CPC Class Codes: F25B 2500/06 Damage
• CPC Class Codes: F25B 2600/2513 Expansion valves
• CPC Class Codes: F25B 49/005 of safety devices F25B49/02 and F25B49/04 take precedence
• CPC Class Codes: G05D 23/1932 to control the temperature of a plurality of spaces
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

Air conditioner and a method for controlling the air conditioner based on a calculated value of a malfunctioning sensor are provided. The method for controlling the air conditioner having a plurality of indoor devices includes detecting a malfunctioning sensor of any one of the plurality of indoor devices, calculating a value of the malfunctioning sensor based on a value of a normal functioning sensor of another indoor device of the plurality of indoor devices, and controlling the indoor device based on the calculated value of the non-functioning sensor.

Claims

1. A method for controlling an air conditioner, the air conditioner comprising an outdoor device, a plurality of indoor devices, each including a sensor and an indoor expansion valve, the method comprising:

detecting a malfunctioning sensor of any one of the plurality of indoor devices;

when the malfunctioning sensor of any one of the plurality of indoor devices is detected, determining whether the air conditioner is operating by a normal superheat control, wherein the normal superheat control performs in a general heating or cooling mode;

when the air conditioner is operating by the normal superheat control, calculating a temperature value of the malfunctioning sensor based on a temperature value of a normal functioning sensor of another indoor device of the plurality of indoor devices and controlling the indoor device that includes the malfunctioning sensor based on the calculated temperature value of the malfunctioning sensor, wherein an opening degree of the indoor expansion valve of the another indoor device including the normal functioning sensor is equal to or greater than, or equal to or less than an opening degree of the indoor expansion valve of the indoor device including the malfunctioning sensor, and wherein the normal functioning sensor senses a temperature of refrigerant and the indoor expansion valve throttles the refrigerant;

determining whether the air conditioner operates by a direct control operation of the outdoor device when the air conditioner does not operate by the normal superheat control, wherein the direct control operation of the outdoor device is to control regardless of the value of the normal functioning sensor; and

in case of the direct control operation of the outdoor device, controlling the indoor device regardless of the value of the normal functioning sensor.

2. The method for controlling the air conditioner of claim 1, further comprising:

outputting an error of the malfunctioning sensor when the malfunctioning sensor of any one of the plurality of indoor devices is detected.

3. The method for controlling the air conditioner of claim 1, wherein the calculating of the temperature value of the malfunctioning sensor is performed during an oil return emergency control or a defrosting emergency control, which are not the direct control operations of the outdoor device.

4. The method for controlling the air conditioner of claim 1, wherein the malfunctioning sensor is an inlet pipe temperature sensor of the indoor device or an outlet pipe temperature sensor of the indoor device.

5. The method for controlling the air conditioner of claim 1, wherein the calculating of the temperature value of the malfunctioning sensor is not performed until after the direct control operation has been determined to be not occurring.

6. The method for controlling the air conditioner of claim 1, wherein the calculating of the temperature value of the malfunctioning sensor is not performed until after a start control operation has been determined to have occurred, but before an occurrence of the direct control operation has been determined.

7. An air conditioner comprising:

an outdoor device that compresses a refrigerant and performs a heat exchange with outdoor air;

a plurality of indoor devices that connects to the outdoor device and performs a heat exchange with indoor air, wherein each of the plurality of indoor devices includes a sensor that senses a temperature of refrigerant and an indoor expansion valve that throttles the refrigerant; and

a controller configured to detect a malfunctioning sensor of any one of the plurality of indoor devices, wherein, when the controller detects the malfunctioning sensor of any one of the plurality of indoor devices, the controller determines whether the air conditioner is operating by a normal superheat control, wherein the normal superheat control performs in a general heating or cooling mode, when the air conditioner is operating by the normal superheat control, the controller calculates a temperature value of the malfunctioning sensor based on a temperature value of a normally functioning sensor of another indoor device of the plurality of indoor devices, and controls the indoor device including the malfunctioning sensor based on the calculated temperature value of the malfunctioning sensor, wherein an opening degree of the indoor expansion valve of the another indoor device including the normally functioning sensor is equal or similar to an opening degree of the indoor expansion valve of the indoor device including the malfunctioning sensor, determines whether the air conditioner operates by a direct control operation of the outdoor device when the air conditioner does not operate by the normal superheat control, wherein the direct control operation of the outdoor device is to control regardless of the value of the normally functioning sensor, wherein in case of the direct control operation of the outdoor device, the controller controls the indoor device regardless of the value of the normally functioning sensor.

8. The air conditioner of claim 7, wherein the temperature value of the malfunctioning sensor is calculated during an oil return emergency control or a defrosting emergency control, which are not direct control operations of an outdoor unit.

9. The air conditioner of claim 7, wherein the malfunctioning sensor is an inlet pipe temperature sensor of the indoor device or an outlet pipe temperature sensor of the indoor device.

10. The air conditioner of claim 7, wherein the calculating of the temperature value of the malfunctioning sensor is not performed until after the direct control operation has been determined to be not occurring.

11. The air conditioner of claim 7, wherein the calculating of the calculating of the temperature value of the malfunctioning sensor is not performed until after the start control operation has been determined to have occurred, but before an occurrence of the direct control operation has been determined.