Image forming apparatus and method of handling a sheet conveyance error therein

• US 9,104,165 B2
• Filed: 03/06/2014
• Issued: 08/11/2015
• Est. Priority Date: 03/27/2013
• Status: Active Grant

• Current Assignee: Ricoh Company Limited
• Original Assignee: Ricoh Company Limited
• Inventors: Eguchi, Yosuke
• Primary Examiner(s): NGUYEN, ANTHONY H
• Application Number:
  US14/199,076
• Publication Number:
  US 20140294406A1
• Time in Patent Office: 523 Days
• Field of Search: 399/21
• US Class Current: 1/1
• CPC Class Codes: G03G 15/6573 Feeding path after the fixing point and up to the discharge tray or the finisher, e.g. special treatment of copy material to compensate for effects from the fixing
• CPC Class Codes: G03G 15/70 Detecting malfunctions relating to paper handling, e.g. jams
• CPC Class Codes: G03G 15/706 Detecting missed stripping form xerographic drum, band or plate

Abstract

An image forming apparatus, in which a method of handling a sheet conveyance error is performed, includes an apparatus body, a fixing unit fixing an image to a recording medium at a nip area thereof, a sheet conveying path, a sheet output roller unit outputting the recording medium outside the apparatus body, a sheet output detector detecting the recording medium, a post-fixing nip detector detecting the recording medium, a notifying unit notifying a user of an error recovery process when the error is detected by the error detector, and a controller. A distance from the post-fixing nip detector to the sheet output detector is smaller than a given size of the recording medium. When the error is detected by the error detector and the recording medium is detected by the sheet output detector, the controller causes the notifying unit to display a different process according to the detection results.

Claims

1. An image forming apparatus comprising:

an apparatus body;

a fixing unit disposed in the apparatus body and having rotary bodies disposed facing each other with a nip area formed there between, the fixing unit fixing an image to a recording medium at the nip area while the rotary bodies are rotating;

a sheet conveying path through which the recording medium is conveyed in a sheet conveying direction;

a sheet output roller unit disposed downstream from the fixing unit in the sheet conveying direction, the sheet output roller unit outputting the recording medium to an outside of the apparatus body;

a sheet output detector disposed in a vicinity of the sheet output roller unit in the sheet conveying path, the sheet output detector detecting presence of the recording medium;

a post-fixing nip detector disposed downstream from the nip area of the fixing unit in the sheet conveying path, the post-fixing nip detector detecting presence of the recording medium;

an error detector to detect a sheet conveyance error occurred during a sheet conveying operation;

a notifying unit to notify a user of an error recovery process when the sheet conveyance error is detected by the error detector;

an openable/closable part provided separate from which the recording medium is output to the outside of the apparatus body by the sheet output roller unit; and

a controller,

wherein a distance from the post-fixing nip detector to the sheet output detector in the sheet conveying path is smaller than a given size of the recording medium in the sheet conveying path,

wherein, under conditions that the sheet conveyance error is detected by the error and that the recording medium is detected by the sheet output detector, the controller causes the notifying unit to display the error recovery process according to whether the recording medium is detected by the post-fixing nip detector, and

wherein, under conditions that the sheet conveyance error is detected by the error detector and that the recording medium is detected by the sheet output detector and the post-fixing nip detector, the controller causes the notifying unit to display, as the error recovery process, a second error recovery process of removing the recording medium that is held and stopped in the nip area of the fixing unit to the outside of the apparatus body via the openable/closable part by opening the openable/closable part.

2. The image forming apparatus according to claim 1, further comprising an openable/closable part provided separate from which the recording medium is output to the outside of the apparatus body by the sheet output roller unit,

wherein, under conditions that the sheet conveyance error is detected by the error detector, that the recording medium is detected by the sheet output detector, and that the recording medium is not detected by the post-fixing nip detector, the controller causes the notifying unit to display, as the error recovery process, a first error recovery process of removing the recording medium that is stuck in the apparatus body to the outside of the apparatus body via the sheet output roller unit.

3. The image forming apparatus according to claim 2, wherein the sheet conveying path comprises a duplex conveying path for duplex printing,

wherein the openable/closable part has the duplex conveying path.

4. The image forming apparatus according to claim 1, wherein a sheet output roller unit pair includes a sheet discharging roller pair to discharge the recording medium conveyed through the sheet conveying path,

wherein the sheet output detector is disposed in the vicinity of the sheet discharging roller pair in the sheet conveying path.

5. The image forming apparatus according to claim 1, wherein the sheet conveying path comprises a duplex conveying path for duplex printing,

wherein the sheet output roller unit includes a reverse roller pair to output a part of the recording medium outside the sheet conveying path before the recording medium is reversed and conveyed to the duplex conveying path,

wherein the sheet output detector is disposed in the vicinity of the reverse roller pair in the duplex conveying path.

6. The image forming apparatus according to claim 1, wherein the sheet conveying path comprises a duplex conveying path for duplex printing,

wherein a sheet output roller unit pair includes multiple sheet discharge and reverse rollers to discharge the recording medium conveyed through the sheet conveying path and output a part of the recording medium outside the sheet conveying path before the recording medium is reversed and conveyed to the duplex conveying path,

wherein the sheet output detector is disposed in the vicinity of the multiple sheet discharge and reverse rollers in the sheet conveying path and the duplex conveying path.

7. The image forming apparatus according to claim 1, wherein the sheet output roller unit exerts a force of 22.2 N maximum to pull out the recording medium from the sheet output roller unit.

8. A method of handling a sheet conveyance error in an image forming apparatus, the method comprising:

providing a sheet output detector, a post-fixing nip detector, and an error detector to detect presence of a recording medium;

providing an openable /closable part to reverse and convey the recording medium for a duplex printing operation;

detecting the sheet conveyance error that the recording medium is jammed in a vicinity of a fixing unit of the image forming apparatus;

determining whether or not the recording medium is held by rotary bodies of the fixing unit; and

notifying a user of detection of the sheet conveyance error by displaying one of;

a first error recovery process of removing the recording medium via the sheet output roller unit when the recording medium is detected by the sheet output detector and the recording medium is not held by the rotary bodies of the fixing unit; and

a second error recover process of removing the recording medium via the openable/closable part when the recording medium is detected by the sheet output detector and the post-fixing nip detector and the recording medium is held by the rotary bodies of the fixing unit,

wherein, under conditions that the sheet conveyance error is detected by the error detector and that the recording medium is detected by the sheet output detector and the post-fixing nip detector, displaying, as the error recovery process, the second error recovery process of removing the recording medium that is held and stopped in the nip area of the fixing unit to the outside of the apparatus body via the openable /closable part by opening the openable/closable part.