Apparatus and method for bypassing failed LEDS in lighting arrays

• US 9,107,263 B2
• Filed: 07/22/2013
• Issued: 08/11/2015
• Est. Priority Date: 06/18/2009
• Status: Expired due to Fees

• Current Assignee: Musco Corporation
• Original Assignee: Musco Corporation
• Inventors: Blanchard, David L., Gordin, Myron
• Primary Examiner(s): VU, DAVID HUNG
• Application Number:
  US13/947,760
• Publication Number:
  US 20130300295A1
• Time in Patent Office: 750 Days
• Field of Search: 315/185.R, 315/193, 315/224, 315/225, 315/119, 315/122, 315/121, 315/123, 315/125, 315/126, 361/93.1
• US Class Current: 1/1
• CPC Class Codes: H05B 45/44 with an active control inside an LED matrix
• CPC Class Codes: H05B 45/48 having LEDs organised in strings and incorporating parallel shunting devices
• CPC Class Codes: H05B 45/54 in a series array of LEDs

Abstract

An apparatus, method and system for controlling one or multiple lighting sources such as those powered by driver circuits or voltage splitting methods, to provide an alternative current path around a failed lighting source when one or more individual lighting sources fail.

Claims

1. A method for operating a solid state light source which receives current from a current-controlled source having an available unloaded voltage along a primary current path comprising:

a. providing an alternate current path around the solid state light source;

b. holding the alternative current path inactive over a range of ambient temperatures and operating conditions so long as a condition indicative of an open solid state light source failure is not sensed;

c. activating the alternate current path upon detecting a condition indicative of an open solid state light source failure, and setting a triggering voltage associated with the condition without requiring the trigger voltage for the alternate current path needed over the temperature range to exceed the available unloaded voltage of the source.

2. The method of claim 1 wherein the solid state light source comprises an LED.

3. The method of claim 1 wherein the solid state light source is mounted in a light fixture.

4. The method of claim 3 further comprising using the light fixture to illuminate an area.

6. The method of claim 1 further comprising providing a single alternative current path around a plurality of solid state light sources and activating the alternative current path upon detecting a condition indicative of an open solid state light failure of any of the plurality of solid state light sources.

7. The method of claim 6 wherein the plurality of solid state sources comprise a string of said solid state sources.

8. The method of claim 7 wherein the string of solid state sources is mounted in a light fixture.

9. The method of claim 7 wherein the string of solid state sources is mounted in a plurality of light fixtures.

10. The method of claim 2 further comprising operatively connecting the plurality of solid state light sources with other solid state light sources.

5. The method of claim further comprising providing said current with a current driver circuit.

11. An LED lighting apparatus comprising:

a. a string of a plurality of LED light sources connected in series and having an operating current from a current-controlled driver having a voltage limit along a primary current path;

b. an alternative current path circuit placed in parallel with the string of LEDs, the alternative current path circuit including a transistor circuit wherein;

i. the transistor circuit is substantially inactive except for conducting small leakage and bias currents in a first state;

ii. the transistor circuit becomes automatically active to pass at least substantially most of the operating current in a second state;

c. wherein the first state is indicative of normal operation of the string of LEDs and the second state is indicative of an. open failure of at least one LED in the string of LEDs;

d. wherein the determination of the existence of the first or second states is calibrated to prevent false selection of the second state over a range of ambient temperatures and operating conditions; and

e. wherein the selection of the second state does not exceed the voltage limit of the current-controlled driver.

12. The LED lighting apparatus of claim 11 wherein the string of LED light sources is mounted in at least one light fixture.

13. The LED lighting apparatus of claim 12 wherein the LED light sources mounted in each fixture are oriented to provide illumination from the light fixture.

14. The LED lighting apparatus of claim 12 wherein the light fixture comprises a bollard-type light fixture.

15. The apparatus of claim 11 Wherein the transistor circuit comprises at least one zener diode, one resistor, one capacitor, and two transistors, and wherein the at least one capacitor is adapted to filter transients to prevent false triggering of the transistors.

16. The apparatus of claim 15 wherein the transistor circuit in the first state is adapted to present much less than forward voltage to prevent the transistors from conducting, and is further adapted to present much greater than the forward voltage in the second state.

17. A method of designing an alternative current path circuit adapted for placement in parallel with an LED or string of LEDs to be essentially inactive until a condition indicative of an open LED failure is sensed, and then automatically becoming active to bypass that LED or the string of LEDs including that LED, with substantially all the operating current from a current-controlled driver having an available open circuit voltage maximum, method comprising:

a. determining and setting a triggering voltage for automatic triggering of an active state for the circuit;

b. wherein the triggering voltage is calibrated to prevent false triggering over a range of ambient temperatures and operating conditions; and

c. wherein the triggering voltage is calibrated to allow triggering within the available open circuit voltage maximum for the current-controlled driver.

18. The method of claim 17 wherein the automatic triggering comprises a shunt circuit that is latched to an on state.

19. The method of claim 18 further comprising preventing false triggering by filtering transients and triggering voltage is compensated for temperature effects.

20. The method of claim 17 further comprising providing operating current with a current-controlled power source.

21. A method of designing an alternative current path circuit adapted for placement in parallel with an LED or string of LEDs to be essentially inactive until a condition indicative of an open LED failure is sensed, and then automatically becoming active to bypass that LED or the string of LEDs including that LED, with substantially all the operating current, the method comprising:

a. determining and setting a triggering voltage for automatic triggering of an active state for the circuit;

b. wherein the automatic triggering comprises a shunt circuit that is latched to an on state;

c. further comprising preventing false triggering by filtering transients and triggering voltage is compensated for temperature effects.