Viscoelastic material for shock protection in an electronic device

• US 9,107,298 B2
• Filed: 08/21/2012
• Issued: 08/11/2015
• Est. Priority Date: 05/23/2008
• Status: Active Grant

• Current Assignee: Apple Inc.
• Original Assignee: Apple Inc.
• Inventors: Prest, Christopher
• Primary Examiner(s): Edwards, Anthony Q
• Application Number:
  US13/591,196
• Publication Number:
  US 20130077278A1
• Time in Patent Office: 1,085 Days
• Field of Search: 361/679.36
• US Class Current: 1/1
• CPC Class Codes: G11B 33/08 Insulation or absorption of undesired vibrations or sounds
• CPC Class Codes: H05K 5/0217 Mechanical details of casings covers, lids, hoods or members for covering apertures H05K5/03
• CPC Class Codes: Y10T 29/49002 Electrical device making

Abstract

This invention is directed to reducing the effect of shocks on electronic device components. The electronic device component may be surrounded by a boundary element operative to deform in response to impacts. By deforming, the boundary element may be operative to absorb energy received by the shock or impact without passing the energy on to the electronic device component. To maximize the effectiveness of the boundary element over a range of different impacts (e.g., strong, instantaneous impacts and weak impacts over time), a viscoelastic material may be used. The characteristic properties of the viscoelastic material may be selected based on expected impacts to the electronic device component.

Claims

1. An electronic device comprising:

a housing;

a component positioned within the housing; and

a boundary element comprising a plurality of layers positioned within the housing adjacent to the component, each of the plurality of layers providing a shock response characteristic different from that of other layers;

wherein

the combination of the plurality of layers reduces the effects of shock events of varying magnitude on the component; and

the component positioned adjacent the boundary element is operative to move in at least one direction within the housing during the shock events.

2. The electronic device of claim 1, wherein the plurality of layers of the boundary element includes at least one of:

a viscoelastic layer;

an elastic layer;

or

a plastic layer.

3. The electronic device of claim 1, wherein the plurality of layers of the boundary element further comprises:

a first layer; and

a second layer, distinct from the first layer.

4. The electronic device of claim 3, wherein the first layer of the plurality of layers of the boundary element is coupled to a portion of a surface of the component.

5. The electronic device of claim 4, wherein the second layer of the plurality of layers of the boundary element is coupled to the first layer the boundary element opposite to the portion of the surface of the component.

6. The electronic device of claim 1, wherein at least one of the plurality of layers of the boundary element includes one of:

a ridge structure adapted to reduce the effects of shock events of a predetermined magnitude on the component by deforming;

or

a plurality of ribs adapted to reduce the effects of shock events of the predetermined magnitude on the component by crushing.

7. The electronic device of claim 3, wherein the first layer of the plurality of layers of the boundary element is in contact with a surface of the component.

8. The electronic device of claim 7, wherein the first layer of the plurality of layers of the boundary element completely surrounds the component.

9. The electronic device of claim 8, wherein the second layer of the plurality of layers of the boundary element is concentric with the first layer of the boundary element.

10. The electronic device of claim 7, wherein the second layer of the plurality of layers of the boundary element is coupled to at least a portion of the first layer of the plurality of layers of the boundary element opposite to the surface of the component.

11. The electronic device of claim 10, wherein the second layer of the plurality of layers is coupled to at least one of:

a top surface of the first layer;

a bottom surface of the first layer; and

a side surface of the first layer.

12. The electronic device of claim 1, wherein the plurality of layers of the boundary element reduce effects of shock events on the component due to impacts on the housing of different intensities from at least two directions.

13. An electronic device comprising:

a housing;

a component positioned within the housing; and

a boundary element positioned within the housing adjacent to the component, the boundary element having a shape adapted to reduce effects of shock events of varying magnitude on the component;

wherein

the component is operative to move in at least one direction within the housing during the shock events.

14. The electronic device of claim 13, wherein the boundary element comprises:

a viscoelastic first layer; and

an elastic second layer coupled to the viscoelastic first layer.

15. The electronic device of claim 13, wherein the boundary element is coupled to at least a portion of a surface of the component.

16. The electronic device of claim 13, wherein the boundary element includes a channel adapted to reduce the effects of shock events of a predetermined magnitude on the component by receiving at least edge of the component.

17. The electronic device of claim 13, wherein the boundary element is in contact with at least one of:

an upper surface of the component;

a lower surface of the component; and

at least one side surface of the component.

18. The electronic device of claim 17, wherein the boundary element includes one of:

a shell structure surrounding the component;

or

a U-shaped wall surrounding an edge portion of the component.

19. An electronic device comprising:

a component positioned within a housing; and

a boundary element comprising two or more layers positioned adjacent to the component, each of the two or more layers providing a shock response characteristic different from that of other layers, and at least one of the two or more layers of the boundary element comprises one of;

a ridge structure adapted to reduce the effects of shock events of a predetermined magnitude on the component by deforming;

or

a group of ribs adapted to reduce the effects of shock events of the predetermined magnitude on the component by crushing;

wherein

the combination of the two or more layers reduces the effects of shock events of varying magnitude on the component; and

the component positioned adjacent the boundary element is operative to move in at least one direction within the housing during the shock events.

20. The electronic device of claim 19, wherein the at least one of the two or more layers of the boundary element comprising the ridge structure or the group of ribs is formed from an elastic material.

21. The electronic device of claim 19, wherein each of the two or more layers of the boundary element are formed from distinct materials.