Microprocessor control of bladders in footwear soles with internal flexibility sipes

• US 9,107,475 B2
• Filed: 02/15/2013
• Issued: 08/18/2015
• Est. Priority Date: 11/22/2004
• Status: Active Grant

• Current Assignee: Frampton E. Ellis
• Original Assignee: Frampton E. Ellis
• Inventors: Ellis, Frampton E.
• Primary Examiner(s): Mohandesi, Jila M
• Application Number:
  US13/768,625
• Publication Number:
  US 20130160322A1
• Time in Patent Office: 914 Days
• Field of Search: 36/28, 36/29, 361/03, 36/30.R, 36/35.B, 361/53, 361/54, 36/25.R, 361/00, 361/01, 36/88, 361/46, 361/61, 36/15, 36/31
• US Class Current: 1/1
• CPC Class Codes: A42B 3/12 Cushioning devices
• CPC Class Codes: A42B 3/121 with at least one layer or pad containing a fluid
• CPC Class Codes: A42B 3/125 with a padded structure, e.g. foam
• CPC Class Codes: A43B 13/04 Plastics, rubber or vulcanised fibre
• CPC Class Codes: A43B 13/14 characterised by the constructive form
• CPC Class Codes: A43B 13/141 with a part of the sole being flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 13/181 Resiliency achieved by the structure of the sole
• CPC Class Codes: A43B 13/186 Differential cushioning region, e.g. cushioning located under the ball of the foot resilient heel not included in the sole A43B21/26; resilient supports for the heel of the foot A43B21/32
• CPC Class Codes: A43B 13/187 Resiliency achieved by the features of the material, e.g. foam, non liquid materials
• CPC Class Codes: A43B 13/189 filled with a non-compressible fluid, e.g. gel, water
• CPC Class Codes: A43B 13/20 Pneumatic soles filled with a compressible fluid, e.g. air, gas inflatable linings for skiboots A43B5/0407
• CPC Class Codes: A43B 23/027 with a part of the upper particularly flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 23/0285 filled with a non-compressible fluid, e.g. gel or water
• CPC Class Codes: A43B 23/029 Pneumatic upper, e.g. gas filled
• CPC Class Codes: A43B 3/34 with electrical or electronic arrangements
• CPC Class Codes: A43B 7/1425 situated under the ball of the foot, i.e. the joint between the first metatarsal and first phalange
• CPC Class Codes: A43B 7/1435 situated under the joint between the fifth phalange and the fifth metatarsal bone
• CPC Class Codes: A43B 7/144 situated under the heel, i.e. the calcaneus bone
• CPC Class Codes: A43B 7/1445 situated under the midfoot, i.e. the second, third or fourth metatarsal
• CPC Class Codes: A43B 7/32 with shock-absorbing means resilient soles A43B13/18
• CPC Class Codes: B32B 3/266 : characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
• CPC Class Codes: B32B 3/30 : characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs apertured layer B32B3/266; layer with cavities or internal voids B32B3/26
• CPC Class Codes: F16F 7/00 : Vibration-dampers; Shock-absorbers using fluid F16F5/00, F16F9/00; specific for rotary systems F16F15/10 ; belt tensioners F16H7/12
• CPC Class Codes: Y10T 428/24331 : including nonapertured component
• CPC Class Codes: Y10T 428/24562 : Interlaminar spaces
• CPC Class Codes: Y10T 428/2933 : Coated or with bond, impregnation or core

Abstract

A sole section adapted for use in a sole of a shoe or other footwear which includes at least a bottom sole portion. The sole section includes at least two inner bladders each of which contains a fluid, and at least a part thereof is located in a single frontal plane cross-section of the sole. The sole section also includes a duct and/or valve providing fluid communication between the inner bladders, an electronic control system including a microprocessor that controls the fluid communication and an outer bladder. The inner bladders are inside the outer bladder and separated from the outer bladder at least in part by an internal sipe formed by a portion of an inner surface of said outer bladder and a portion of an outer surface of each of said inner bladders. The surface portions of the sipe oppose each other and can slide relative to each other.

Claims

1. A shoe or other footwear comprising:

a shoe upper and a shoe sole including at least a bottom sole portion;

at least a portion of said shoe sole being formed by a sole section having an inner surface and an outer surface and wherein the sole section is separate from the bottom sole portion;

at least a portion of the sides of said shoe upper being attached directly to the bottom sole portion such that the shoe upper envelopes, on the outside, at least the sole section of said shoe sole, such that the sole section of said shoe sole is located within a structure formed by a combination of said bottom sole portion and a portion of said shoe upper that is attached to said bottom sole portion, as viewed in a frontal plane cross-section when the shoe sole is upright and in an unloaded condition;

the inner surface of the sole section including at least one convexly rounded portion, said convexity being determined relative to a portion of the sole section directly adjacent to the inner surface of the sole section, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition;

the outer surface of the sole section including at least one concavely rounded portion, said concavity being determined relative to a portion of the sole section directly adjacent to the outer surface of the sole section, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition;

each said concavely rounded portion of the outer surface of the sole section being located on the sole section at a location corresponding to the location of at least one convexly rounded portion of the inner surface of the sole section so as to define a rounded portion of the sole section located between said convexly rounded portion of the inner surface of the sole section and said concavely rounded portion of the outer surface of the sole section, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition;

the sole section including at least two inner bladders, each inner bladder containing at least one fluid, and wherein at least a part of each of said at least two inner bladders is located in a single frontal plane cross-section of the shoe sole when the shoe sole is upright and in an unloaded condition;

at least one duct and/or valve providing fluid communication between said at least two inner bladders;

at least one electronic control system including a microprocessor that controls the fluid communication;

the sole section further comprising at least one outer bladder, said inner bladders being located inside said outer bladder; and

said bladder and said inner bladders being separated at least in part by an internal sipe; and

wherein said internal sipe is formed by at least a portion of an inner surface of said bladder and at least a portion of an outer surface of each of said inner bladders; and

the inner and outer surface portions forming the sipe oppose each other and therefore can move relative to each other in a sliding motion.

2. The shoe or other footwear as claimed in claim 1, wherein at least a rounded part of each said rounded portion of the sole section between parallel rounded portions of the outer and inner surfaces of the sole section has a uniform thickness, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition, and

said rounded part of the sole section having uniform thickness extends from at least a centerline of the sole section to proximate at least one sidemost extent of the sole section, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition.

3. The shoe or other footwear as claimed in claim 1, wherein at least a rounded part of each said rounded portion of the sole section between parallel rounded portions of the outer and inner surfaces of the sole section has a uniform thickness, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition, and

said rounded part of the sole section having uniform thickness extends to proximate both sidemost extents of the of the sole section, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition.

4. The shoe or other footwear as claimed in claim 1, wherein at least a rounded part of each said rounded portion of the sole section between parallel rounded portions of the outer and inner surfaces of the sole section has a uniform thickness, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition, and

the sole section includes at least two rounded parts having a uniform thickness, and wherein one said rounded part of the sole section which has a uniform thickness is located on a side of the sole section and extends at least proximate to a sidemost extent of the side of the sole section, as viewed in a first frontal plane cross-section when the sole section is upright and in an unloaded condition, and a second said rounded part of the sole section which has a different uniform thickness is located on a side of the sole section and extends at least proximate to a sidemost extent of the side of the sole section, as viewed in a second, different frontal plane cross-section when the sole section is upright and in an unloaded condition.

5. The shoe or other footwear as claimed in claim 1, wherein said at least two bladders contain at least one liquid, gas or gel.

6. The shoe or other footwear as claimed in claim 1, wherein the sole section comprises:

at least three inner bladders, and wherein at least a part of each of said at least three inner bladders is located in a single frontal plane cross-section of the sole section when the sole section is upright and in an unloaded condition; and

said shoe sole comprises two or more ducts providing fluid communication between said at least three inner bladders.

7. The shoe or other footwear as claimed in claim 1, wherein at least a portion of the surface portions forming said internal sipe are in contact with each other in an unloaded condition.

8. The shoe or other footwear as claimed in claim 7, wherein the at least one internal sipe partially or completely encapsulates a portion of the sole section, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition.

9. The shoe or other footwear as claimed in claim 1, wherein at least a rounded part of each said rounded portion of the sole section between parallel rounded portions of the outer and inner surfaces of the sole section has a uniform thickness, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition, and

said rounded part of the sole section which has a uniform thickness extends from a lowest point of the sole section to at least proximate a sidemost extent of the side of the sole section, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition.

10. The shoe or other footwear as claimed in claim 1, further comprising a midsole including an elastomeric foam layer of midsole material located outside of and separate from said at least one outer bladder, as viewed in a frontal plane cross-section.

11. The sole section as claimed in claim 10, wherein the sole section further comprises an elastomeric foam layer of midsole material located outside of and separate from said at least one outer bladder, as viewed in a frontal-plane cross section.

12. The sole section as claimed in claim 10, wherein the sole section is adapted to be an orthotic and/or removable from the shoe or other footwear.

13. The shoe or other footwear as claimed in claim 1, wherein the sole section is adapted to be an orthotic an/or removable from the shoe or other footwear.

14. The shoe or other footwear as claimed in claim 1, wherein the shoe sole further includes at least an elastomeric foam layer of midsole and/or insole that is located between said at least one outer bladder and a foot sole of a wearer, as viewed in a frontal plane cross-section.

15. A sole section of a sole of a shoe or other footwear, comprising:

at least two inner bladders, each said inner bladder containing at least one fluid, and wherein at least a part of each of said at least two inner bladders is located in a single frontal plane cross-section of the sole when the sole is upright and in an unloaded condition;

at least one duct and/or valve providing fluid communication between said at least two inner bladders;

at least one electronic control system including a microprocessor that controls the fluid communication;

at least one outer bladder, outside said inner bladders being located inside said outer bladder;

said outer bladder and said inner bladders being separated at least in part by an internal sipe; and

wherein said internal sipe is formed by at least a portion of an inner surface of said outer bladder and at least a portion of an outer surface of each of said inner bladders; and

the inner and outer surface portions forming the sipe oppose each other and therefore can move relative to each other in a sliding motion; and

said sole section being adapted for use in a shoe sole including at least a bottom sole portion.

16. The sole section as claimed in claim 15, comprising:

at least three inner bladders, and wherein at least a part of each of said at least three inner bladders is located in a single frontal plane cross-section of the sole when the sole is upright and in an unloaded condition; and

two or more ducts and/or valves providing fluid communication between said at least three inner bladders.

17. The sole section as claimed in claim 15, wherein at least a portion of said surface portions that form said at least one internal sipe are in contact with each other in an unloaded condition.

18. The sole section as claimed in claim 17, wherein the at least one internal sipe partially or completely encapsulates a portion of the sole, as viewed in a frontal plane cross-section when the sole is upright and in an unloaded condition.

19. The sole section as claimed in claim 15, wherein the sole section further includes at least an elastomeric foam layer of midsole and/or insole, the sole layer being located between said at least one outer bladder and a foot sole of a wearer of the shoe or other footwear, as viewed in a frontal plane cross-section.

20. The sole section as claimed in claim 15, further comprising a secondary outersole and the bladders are separate from the secondary outer sole of the sole section.

21. A shoe or other footwear comprising:

a shoe upper having sides, and

a shoe sole including a bottom sole portion, and

a sole section that is separate from the bottom sole portion;

at least a portion of the sides of said shoe upper being attached directly to the bottom sole portion, such that upper envelopes, on the outside, at least the sole section of said shoe sole, such that the sole section of said shoe sole is located within a structure formed by a combination of said bottom sole portion and a portion of said upper that is attached to said bottom sole portion, as viewed in a frontal plane cross-section when the shoe sole is upright and in an unloaded condition;

at least two inner bladders, each inner bladder containing at least one fluid, and wherein at least a part of each of said at least two inner bladders is located in a single frontal plane cross-section of the sole when the shoe sole is upright and in an unloaded condition;

one or more ducts and/or valves providing fluid communication between said at least two inner bladders;

at least one electronic control system including a microprocessor that controls the fluid communication; and

the sole section further including at least one outer bladder, said inner bladders being located inside said outer bladder; and

said outer bladder and said inner bladders being separated at least in part by an internal sipe; and

wherein said internal sipe is formed by at least a portion of an inner surface of said outer bladder and at least a portion of an outer surface of each of said inner bladders; and

the inner and outer surface portions forming the sipe oppose each other and therefore can move relative to each other in a sliding motion.

22. The shoe or other footwear as claimed in claim 21, wherein the at least two inner bladders, the ducts and/or valves and said at least one electronic control system are located in the sole section.

23. A shoe or other footwear as claimed in claim 21, wherein at least a portion of said internal sipe surfaces are in contact with each other in an unloaded condition, and wherein the at least one internal sipe partially or completely encapsulates a portion of the shoe sole, as viewed in a frontal plane cross-section when the shoe sole is upright and in an unloaded condition.

24. The shoe or other footwear as claimed in claim 21, wherein the sole further comprises an elastomeric foam layer of midsole located outside of and separate from said at least one outer bladder.

25. The shoe or other footwear as claimed in claim 21, wherein the sole section is adapted to be an orthotic removable from the shoe or other footwear.

26. The shoe or other footwear or orthotic as claimed in claim 21, wherein the sole further includes at least an elastomeric foam layer of midsole and/or insole located between said at least one outer bladder and a foot sole of a wearer of the shoe, as viewed in a frontal plane cross-section.