Activation feature for surgical instrument with pencil grip

• US 9,107,688 B2
• Filed: 03/22/2012
• Issued: 08/18/2015
• Est. Priority Date: 09/12/2008
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Kimball, Cory G., Price, Daniel W., Clem, William E.
• Primary Examiner(s): HOLWERDA, KATHLEEN SONNETT
• Application Number:
  US13/426,834
• Publication Number:
  US 20120203213A1
• Time in Patent Office: 1,244 Days
• Field of Search: 606 39- 45, 606/169, 200/5.D, 200/64, 200/277.2, 200/339, 200553-563, 200/600, 200/16.D, 200/176, 200/178, 200/519, 200/531, 200/536, 200/547, 200/549
• US Class Current: 1/1
• CPC Class Codes: A61B 17/320068 using mechanical vibrations, e.g. ultrasonic A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/00367 Details of actuation of instruments, e.g. relations between pushing buttons, or the like, and activation of the tool, working tip, or the like
• CPC Class Codes: A61B 2017/00424 ergonomic, e.g. fitting in fist
• CPC Class Codes: A61B 2017/320089 node location
• CPC Class Codes: A61B 2018/00916 with means for switching or controlling the main function of the instrument or device
• CPC Class Codes: A61C 1/0015 Electrical systems
• CPC Class Codes: A61C 1/07 with vibratory drive, e.g. ultrasonic
• CPC Class Codes: H01H 15/005 adapted for connection with printed circuit boards
• CPC Class Codes: H01H 15/06 Movable parts; Contacts mounted thereon

Abstract

An exemplary surgical instrument comprises a handpiece, an end effector, and an activation and control feature that is operable to selectively activate an end effector and select an energy level for the end effector. One version of the activation and control feature includes a “floating” button feature where activation and control is accomplished based on the displacement of the button from a home position. In some versions the activation and control feature is sealed within the handpiece, but controllable by the user'"'"'s touch with the handpiece. The sealed configuration can allow the handpiece to be sterilizable, e.g., using steam sterilization. The activation and control feature may comprise capacitive switches, resistive sensors, resonant cavity switching technology, infrared sensing technology, technology that uses a resonant standing wave on a surface that is perturbed by the presence of a finger, and/or any other suitable type of technology.

Claims

1. A powered surgical instrument comprising:

(a) a handpiece having a distal and proximal end;

(b) a housing defining an outer perimeter of the handpiece, wherein the housing comprises an opening;

(c) an end effector coupled with the handpiece, wherein the end effector is positioned distally relative to the distal end of the handpiece; and

(d) an input device associated with the handpiece, wherein the input device comprises a button, wherein the button further comprises;

(i) a first surface positioned outside the housing of the handpiece, wherein the first surface is configured for receiving a user'"'"'s finger,

(ii) a post extending from the first surface through the opening of the housing, and

(iii) a base connected with the post and positioned within the housing;

wherein the input device is configured to activate the end effector and control an energy level provided to the end effector based on a radial displacement of the button from a neutral position, wherein the end effector is configured to provide selectively variable energy levels corresponding to radial displacement distances of the button from the neutral position;

(e) a plurality of stationary electrical contacts fixed relative to the housing, wherein the stationary electrical contacts face away from the opening in the housing; and

(f) one or more movable electrical contacts secured to a top of the base, wherein a top of the base faces the opening in the housing, wherein the one or more movable electrical contacts is configured to selectively engage the stationary electrical contacts based on movement of the button within a range of motion.

2. The surgical instrument of claim 1, wherein the plurality of stationary electrical contacts are fixed relative to the housing and arranged at sequential radial distances from the neutral position.

3. The surgical instrument of claim 2, wherein the plurality of stationary electrical contacts are arranged in generally dual half-ring configurations centered about the neutral position.

4. The surgical instrument of claim 3, wherein each of the dual half-ring configurations comprise at least two generally concentric half rings.

5. The surgical instrument of claim 4, wherein a first of the dual half-ring configurations is arranged forward of the button and wherein a second of the dual half-ring configurations is arranged backward of the button.

6. The surgical instrument of claim 2, wherein the end effector is activated and controlled by displacement of at least a portion of the input device in either a generally forward or backward direction relative to a longitudinal axis of the handpiece, wherein the generally forward or backward direction includes a lateral range of motion on either side of the longitudinal axis of the handpiece in the forward or backward direction.

7. The surgical instrument of claim 2, wherein each stationary contact is associated with a respective discrete energy level.

8. The surgical instrument of claim 1, wherein the input device further comprises a biasing feature configured to bias the button to the neutral position.

9. The surgical instrument of claim 8, wherein the biasing feature comprises one or more springs, wherein the one or more springs compress or expand based the amount of displacement of the button from the neutral position.

10. The surgical instrument of claim 9, wherein the one or more springs are comprised of molded elastomer.

11. The surgical instrument of claim 1, wherein the one or more movable electrical contacts comprise a metallic ring forming a continuous circle around the post.

12. The surgical instrument of claim 1, wherein the one or more movable electrical contacts are inlaid on the base of the button.

13. The surgical instrument of claim 1, wherein the end effector comprises an ultrasonic blade.