Circuitous band needle changing apparatus

• US 9,107,988 B2
• Filed: 08/09/2011
• Issued: 08/18/2015
• Est. Priority Date: 08/16/2010
• Status: Active Grant

• Current Assignee: Embecta Corporation
• Original Assignee: Becton, Dickinson & Co
• Inventors: Bruehwiler, Michel, Constantineau, Cole, Schoonmaker, Ryan, Bates, James, Taylor, Margaret, Banik, Robert
• Primary Examiner(s): BERDICHEVSKY, AARTI
• Application Number:
  US13/206,405
• Publication Number:
  US 20120041383A1
• Time in Patent Office: 1,470 Days
• Field of Search: 604/192, 604/200, 604/240
• US Class Current: 1/1
• CPC Class Codes: A61M 2005/004 Magazines with multiple needles directly inserted into an injection or infusion device, e.g. revolver-like magazines
• CPC Class Codes: A61M 5/008 Racks for supporting syringes or needles A61M5/001 takes precedence

Abstract

An apparatus is disclosed for storing and changing needles for a medicament delivery device having a medicament container, including a fixed mount for connecting the apparatus with the medicament delivery device, a needle holder displaceable along a circuitous path and connecting a plurality of needles displaceably disposed thereon, and a guide member for guiding displacement of the needle holder, the guide member being disposed about the fixed mount. The apparatus also includes a user interface rotatably disposed about the fixed mount and having at least one internal engaging structure for displacing the needle holder along the circuitous path.

Claims

1. An apparatus for storing and changing needles for a medicament delivery device having a medicament container, the apparatus comprising:

a fixed mount adapted to connect the apparatus with the medicament delivery device;

a needle holder displaceable along a circuitous path and connecting a plurality of needles displaceably disposed thereon;

a guide member adapted to guide displacement of the needle holder, the guide member being disposed about the fixed mount;

a user interface rotatably disposed about the fixed mount and having at least one internal engaging structure adapted to displace the needle holder along the circuitous path; and

a fixed post connected with the fixed mount adapted to guide the needle holder toward an activated position;

wherein the user interface is rotated to displace the needle holder along the circuitous path and position a selected needle in the activated position;

wherein the guide member comprises a stabilizing member adapted to position the selected needle in the activated position; and

wherein the fixed post comprises a lock feature adapted to selectively engage a lock ring displaceably disposed on the selected needle, to selectively prevent rotation of the user interface and displacement of the needle holder subsequent to the needle being positioned in the activated position.

2. The apparatus according to claim 1, further comprising:

a radially displaceable second user interface, the second user interface having a foot;

wherein the fixed mount comprises a sliding guide for guiding movement of the foot, the sliding guide having a lower stop, a lower ramp, an upper stop, and an upper ramp; and

wherein the rotation of the user interface and displacement of the selected needle into the activated position displaces the second user interface radially outward, thereby displacing the foot from a position adjacent to the lower stop to a position adjacent to the lower ramp, and enabling proximal axial displacement of the user interface toward the medicament delivery device.

3. The apparatus according to claim 2, wherein proximal axial displacement of the user interface toward the medicament delivery device exposes a patient end of the selected needle outside of the apparatus, fluidly connects a non-patient end of the selected needle with the medicament container, displaces the lock ring relative to the selected needle, and displaces the foot over the lower ramp to a position adjacent to the upper stop, thereby preventing distal axial displacement of the user interface;

and

wherein subsequent inward radial displacement of the second user interface displaces the foot from the position adjacent to the upper stop to a position adjacent to the upper ramp, thereby enabling distal axial displacement of the user interface, which re-sheathes the selected needle within the apparatus.

4. The apparatus according to claim 3, wherein the displacement of the lock ring relative to the selected needle prevents engagement of the lock ring and the lock feature of the fixed post subsequent to re-sheathing of the selected needle, thereby enabling rotation of the user interface for selection of another needle.

5. An apparatus for storing and changing needles for a medicament delivery device having a medicament container, the apparatus comprising:

a fixed mount adapted to connect the apparatus with the medicament delivery device;

a needle holder displaceable along a circuitous path and connecting a plurality of needles displaceably disposed thereon;

a guide member adapted to guide displacement of the needle holder, the guide member being disposed about the fixed mount;

a user interface rotatably disposed about the fixed mount and having at least one internal engaging structure adapted to displace the needle holder along the circuitous path;

a bottom housing slidable relative to the fixed mount; and

a sterility barrier ensuring sterility of at least a patient end of each needle prior to exposure to the outside of the apparatus;

wherein each needle comprises the patient end and a non-patient end, and has a central hub disposed thereon;

wherein the sterility barrier for each needle comprises a pair of paper sheets disposed on opposing sides of the needle, bonded about the central hub and at a position distally spaced from a distal end of the patient end to form respective seals and a pair of lower portions, which are folded proximally at the distal bond and bonded to the needle holder; and

wherein side edges of the paper are bonded to seal the needle within the sterility barrier.

6. The apparatus according to claim 5, wherein the sterility barriers are serially connected.

7. An apparatus for storing and changing needles for a medicament delivery device having a medicament container, the apparatus comprising:

a fixed mount adapted to connect the apparatus with the medicament delivery device;

a needle holder displaceable along a circuitous path and connecting a plurality of needles displaceably disposed thereon;

a guide member adapted to guide displacement of the needle holder, the guide member being disposed about the fixed mount;

a first user interface rotatably disposed about the fixed mount and having at least one internal engaging structure adapted to displace the needle holder along the circuitous path;

a radially displaceable second user interface; and

a needle counter rotatable relative to the fixed mount and the first user interface;

wherein the first user interface is rotated to displace the needle holder along the circuitous path and position a selected needle in an activated position; and

wherein the rotation of the first user interface and displacement of the selected needle into the activated position displaces the second user interface radially outward, and subsequent inward radial displacement of the second user interface advances the needle counter.

8. An apparatus for storing and changing needles for a medicament delivery device having a medicament container, the apparatus comprising:

a fixed mount adapted to connect the apparatus with the medicament delivery device;

a needle holder displaceable along a circuitous path and connecting a plurality of needles displaceably disposed thereon;

a guide member adapted to guide displacement of the needle holder, the guide member being disposed about the fixed mount;

a user interface rotatably disposed about the fixed mount and having at least one internal engaging structure adapted to displace the needle holder along the circuitous path;

a bottom housing slidable relative to the fixed mount; and

a sterility barrier ensuring sterility of at least a patient end of each needle prior to exposure to the outside of the apparatus;

wherein each needle comprises the patient end and a non-patient end, and has a central hub disposed thereon; and

wherein the sterility barrier for each needle comprises;

a lower needle hub disposed around a portion of the patient end of the needle;

an introducer, selectively slidable relative to the lower needle hub; and

a boot, selectively slidable relative to the introducer, the boot having a sterile floor at a distal end thereof;

wherein the introducer has a distal cutting tip adapted to cut a portion of the sterile floor, and a proximal shoulder adapted to engage the boot;

wherein during distal displacement of the selected needle relative to the bottom housing, subsequent to contact between the boot and a floor of the bottom housing, the introducer distally displaces relative to the boot and cuts the sterile floor; and

wherein subsequent to engagement between the proximal shoulder and the boot, further distal displacement of the selected needle relative to the bottom housing distally displaces the needle hub relative to the introducer and exposes a distal end of the patient end to the outside of the apparatus.

9. An apparatus for storing and changing needles for a medicament delivery device having a medicament container, the apparatus comprising:

a fixed mount adapted to connect the apparatus with the medicament delivery device;

a needle holder displaceable along a circuitous path and connecting a plurality of needles displaceably disposed thereon;

a guide member adapted to guide displacement of the needle holder, the guide member being disposed about the fixed mount;

a user interface rotatably disposed about the fixed mount and having at least one internal engaging structure adapted to displace the needle holder along the circuitous path;

a bottom housing slidable relative to the fixed mount; and

a sterility barrier ensuring sterility of at least a patient end of each needle prior to exposure to the outside of the apparatus;

wherein each needle comprises the patient end and a non-patient end, and has a central hub disposed thereon;

wherein the sterility barrier for each needle comprises a boot disposed at a distal end of the patient end of the needle; and

wherein during distal displacement of the needle relative to the bottom housing, subsequent to contact between the boot and a floor of the bottom housing, the selected needle pierces a distal end of the boot and passes through an opening in the floor of the bottom housing, exposing an end of the patient portion to the outside of the apparatus.

10. An apparatus for storing and changing needles for a medicament delivery device having a medicament container, the apparatus comprising:

a fixed mount adapted to connect the apparatus with the medicament delivery device;

a needle holder displaceable along a circuitous path and connecting a plurality of needles displaceably disposed thereon;

a guide member adapted to guide displacement of the needle holder, the guide member being disposed about the fixed mount;

a user interface rotatably disposed about the fixed mount and having at least one internal engaging structure adapted to displace the needle holder along the circuitous path;

a bottom housing slidable relative to the fixed mount; and

a sterility barrier ensuring sterility of at least a patient end of each needle prior to exposure to the outside of the apparatus;

wherein each needle comprises the patient end and a non-patient end, and has a central hub disposed thereon;

wherein the sterility barrier for each needle comprises a boot disposed at a proximal end of the non-patient end of the needle; and

wherein during proximal displacement of the selected needle relative to the fixed mount, subsequent to contact between the boot and a septum of the medicament container, the selected needle pierces a proximal end of the boot and passes through the septum, fluidly communicating with an interior of the medicament container.

11. An apparatus for storing and changing needles for a medicament delivery device having a medicament container, the apparatus comprising:

a fixed mount adapted to connect the apparatus with the medicament delivery device;

a guide member axially slidably disposed about the fixed mount, the fixed mount and the guide member forming at least a portion of a circuitous path;

a needle holder displaceable along the circuitous path and connecting a plurality of needles displaceably disposed thereon, the circuitous path being planar and non-circular and including an activated position in which a selected needle can communicate with the medicament container; and

a user interface rotatably disposed about the fixed mount and the guide member, and axially slidable relative to the fixed mount for sliding along with the guide member.

12. An apparatus for storing and changing needles for a medicament delivery device having a medicament container, the apparatus comprising:

a fixed mount adapted to connect the apparatus with the medicament delivery device;

a needle holder displaceable along a circuitous path and connecting a plurality of needles displaceably disposed thereon, the circuitous path being planar and non-circular and including an activated position in which a selected needle can communicate with the medicament container;

a guide member adapted to guide displacement of the needle holder, the guide member being disposed about the fixed mount; and

a user interface rotatably disposed about the fixed mount and having at least one internal engaging structure adapted to displace the needle holder along the circuitous path.

13. The apparatus according to claim 12, wherein each needle comprises a patient end and a non-patient end, and has a central hub disposed thereon;

and

the apparatus further comprises;

a bottom housing slidable relative to the fixed mount; and

a sterility barrier ensuring sterility of at least the patient end of each needle prior to exposure to the outside of the apparatus.

14. The apparatus according to claim 12, wherein the internal engaging structure of the user interface comprises at least one axial groove.

15. The apparatus according to claim 12, wherein the internal engaging structure of the user interface comprises at least one radially inward protrusion.

16. The apparatus according to claim 12, wherein the user interface is rotated to displace the needle holder along the circuitous path and position a selected needle in the activated position.

17. The apparatus according to claim 16, wherein the activated position is on a central axis of the apparatus.

18. The apparatus according to claim 16, wherein the user interface is axially slidable relative to the fixed mount for exposing a patient end of the selected needle outside of the apparatus, fluidly connecting a non-patient end of the selected needle with the medicament container, and re-sheathing the selected needle, wherein the patient and non-patient ends of the selected needle are fluidly connected.

19. The apparatus according to claim 16, wherein the guide member comprises a stabilizing member for positioning the selected needle in the activated position.

20. The apparatus according to claim 16, further comprising a fixed post connected with the fixed mount for guiding the needle holder toward the activated position.

21. The apparatus according to claim 20, wherein the fixed mount and the fixed post are integrally formed as a unitary structure.

22. A method of selecting a needle for a medicament delivery device having a medicament container, the method comprising:

connecting the medicament delivery device with an apparatus for storing and changing needles;

rotating a first user interface of the apparatus to displace one of a plurality of needles mounted in a needle holder along a circuitous path to an activated position in which said one needle can communicate with the medicament container, and also to displace a second user interface;

proximally sliding the first user interface axially to expose a patient end of said one needle outside of the apparatus and fluidly connect a non-patient end of said one needle with the medicament container;

radially displacing the second user interface to advance a needle counter; and

distally sliding the first user interface to re-sheathe the patient end of said one needle and disconnect the non-patient end of said one needle from the medicament container.

23. The method according to claim 22, wherein rotating the first user interface to displace the second user interface enables subsequent proximal sliding of the first user interface.

24. The method according to claim 22, wherein radially displacing the second user interface to advance the needle counter enables subsequent distal sliding of the first user interface.

25. The method according to claim 22, wherein distally sliding the first user interface enables subsequent rotation of the first user interface to displace another of the plurality of needles to the activated position.