Filter device

• US 9,108,125 B2
• Filed: 07/23/2009
• Issued: 08/18/2015
• Est. Priority Date: 08/18/2008
• Status: Active Grant

• Current Assignee: Mahle International GmbH (MAHLE-STIFTUNG GmbH)
• Original Assignee: Mahle International GmbH (MAHLE-STIFTUNG GmbH)
• Inventors: Braunheim, Michael
• Primary Examiner(s): STELLING, LUCAS A
• Application Number:
  US13/059,603
• Publication Number:
  US 20110203982A1
• Time in Patent Office: 2,217 Days
• US Class Current: 1/1
• CPC Class Codes: B01D 17/02 Separation of non-miscible liquids
• CPC Class Codes: B01D 17/0217 by centrifugal force
• CPC Class Codes: B01D 17/045 with coalescers
• CPC Class Codes: B01D 17/10 with stationary filtering elements
• CPC Class Codes: B01D 2201/0415 Details of supporting structures
• CPC Class Codes: B01D 2201/305 Snap, latch or clip connecting means
• CPC Class Codes: B01D 2313/44 Cartridge types
• CPC Class Codes: B01D 27/00 Cartridge filters of the throw-away type
• CPC Class Codes: B01D 27/14 having more than one filtering element
• CPC Class Codes: B01D 27/146 connected in series
• CPC Class Codes: B01D 27/148 arranged concentrically or coaxially
• CPC Class Codes: B01D 29/114 arranged for inward flow filtration B01D29/15, B01D29/33 take precedence
• CPC Class Codes: B01D 29/58 arranged concentrically or coaxially
• CPC Class Codes: B01D 29/908 provoking a tangential stream
• CPC Class Codes: B01D 35/005 Filters specially adapted for use in internal-combustion engine lubrication or fuel systems
• CPC Class Codes: B01D 35/30 Filter housing constructions
• CPC Class Codes: B01D 36/001 Filters in combination with devices for the removal of gas, air purge systems
• CPC Class Codes: B01D 36/003 Filters in combination with devices for the removal of liquids B01D35/185 takes precedence
• CPC Class Codes: F01M 1/10 Lubricating systems characterised by the provision therein of lubricant venting or purifying means, e.g. of filters
• CPC Class Codes: F01M 11/03 Mounting or connecting of lubricant purifying means relative to the machine or engine; Details of lubricant purifying means filters B01D
• CPC Class Codes: F02M 37/24 : characterised by water separating means
• CPC Class Codes: F02M 37/32 : characterised by filters or filter arrangements
• CPC Class Codes: F16N 39/06 : by filtration filters in general B01D; magnetic separators B03C1/00; centrifugal separators or filters B04B5/005

Abstract

A filter device includes a filter housing and a filter element disposed in the filter housing. The filter element is configured to be penetrated by a fuel flow in a radial direction from a raw end to a pure end of the filter element. A water separator is disposed at the pure end of the filter element and extends in an axial direction of the filter element. The water separator has a hydrophobic and annular diaphragm through which fuel can flow from a radially outward to a radially inward direction.

Claims

1. A filter device comprising:

a filter housing and a filter element disposed in the filter housing, the filter element configured to be penetrated by a fuel flow in a radial direction from a raw end to a pure end of the filter element, and

a water separator disposed at the pure end of the filter element, the water separator extending in an axial direction of the filter element and having a hydrophobic and an annular diaphragm through which fuel can flow from a radially outward to a radially inward direction relative to a longitudinal center axis of the filter element,

a flow channel disposed axially between the filter element and the water separator and connecting the pure end of the filter element with a raw end of the water separator, the flow channel including a radially extending channel wall comprising a surface that causes a spirally and radially outward fuel flow relative to the longitudinal center axis at the raw end of the water separator when the fuel flows through the channel.

2. The filter according to claim 1,

wherein the filter element is penetrated by the fuel flow from a radially outwardly to a radially inward direction relative to the longitudinal center axis of the filter element.

3. The filter device according to claim 2, wherein the diaphragm extends axially at the raw end of the water separator and is configured to create a sedimentation zone in which water accumulates on the diaphragm and flows axially into a water collection chamber via a gravitational force.

4. The filter device according to claim 1, further comprising a tube projecting from the water separator in the axial direction and configured to serve as a receiving mandrel for retaining the filter element.

5. The filter device according to claim 4, further comprising an inner skirt disposed between the tube and the filter element and configured to support the filter element.

6. The filter device according to claim 1, wherein the filter element and the water separator are formed as at least one of:

separate components and as a single combination component.

7. The filter device according to claim 1, wherein the filter element has a lower end disk circumferentially surrounding the water separator.

8. The filter device according to claim 1, wherein the diaphragm of the water separator is formed as at least one of a hydrophobic sieve and mesh.

9. The filter device according to claim 4, wherein the tube and the water separator are welded together.

10. The filter device according to claim 5, further comprising a coalescer at the pure end of the filter element and on an outer side of the inner skirt.

11. The filter device according to claim 2, wherein at least one rib element is disposed in the flow channel and provides the surface thereby generating a flow of the fuel flowing tangentially to the diaphragm at the raw end of the water separator.

13. The filter device according to claim 2, wherein the flow channel facilitates a fuel inflow into the water separator and a fuel outflow out of the water separator preventing a rising fuel flow at the raw end of the water separator.

12. A filter device, comprising:

a filter housing and a filter element disposed in the filter housing, the filter element configured to be penetrated by a fuel flow in a radial direction from a raw end to a pure end of the filter element;

a water separator disposed at the pure end of the filter element, the water separator extending in an axial direction of the filter element and having a hydrophobic and annular diaphragm through which fuel can flow from a radially outward to a radially inward direction relative to a longitudinal center axis of the filter element;

an

a flow channel arranged axially between the filter element and the water separator, the flow channel connecting the pure end of the filter element with the hydrophobic diaphragm of the water separator, the flow channel including a radially extending channel wall having a surface that causes a spirally and radially outward fuel flow relative to the longitudinal center axis at a raw end of the water separator when the fuel flows through the channel.

14. A filter device, comprising:

a filter housing and a filter element disposed in the filter housing, the filter element defining a raw end and a pure end in the filter housing, wherein the filter element is configured to be penetrated by a fuel flow in a radial direction from the raw end to the pure end;

a water separator disposed at the pure end of the filter element, the water separator defining a crude chamber and a water collection chamber downstream of the crude chamber; and

a flow channel arranged axially between the filter element and the water separator, the flow channel fluidly connecting the pure end of the filter element to the crude chamber of the water separator, wherein the flow channel includes a radially extending channel wall configured to facilitate a spirally and radially outward fuel flow with respect to a longitudinal center axis to the crude chamber of the water separator;

wherein the water separator includes a hydrophobic and annular diaphragm through which fuel can flow from a radially outward to a radially inward direction relative to the longitudinal center axis, and wherein the flow channel includes at least one rib element that provides a surface that causes the spirally and radially outward fuel flow when the fuel flows through the channel and causes the fuel to flow tangentially to the diaphragm at the crude chamber of the water separator.

15. The filter device according to claim 14, wherein the water separator conically tapers in an axial direction away from the filter element.

16. The filter device according to claim 15, further comprising a tube projecting from the water separator in the axial direction and configured to serve as a receiving mandrel for retaining the filter element.

17. The filter device according to claim 16, further comprising an inner skirt disposed between the tube and the filter element and configured to support the filter element.

18. A filter device, comprising:

a filter housing and a filter element disposed in the filter housing, the filter element configured to be penetrated by a fuel flow in a radial direction from a raw end to a pure end of the filter element;

a water separator disposed at the pure end of the filter element, the water separator extending in an axial direction of the filter element and having a hydrophobic and annular diaphragm through which fuel can flow from a radially outward to a radially inward direction relative to a longitudinal center axis of the filter element;

an

a flow channel arranged axially between the filter element and the water separator, the flow channel connecting the pure end of the filter element with the hydrophobic diaphragm of the water separator, the flow channel including a radially extending channel wall having a surface that causes a spirally and radially outward fuel flow relative to the longitudinal center axis at a raw end of the water separator when the fuel flows through the channel.