Battery test circuit with energy recovery

• US 9,110,107 B2
• Filed: 09/25/2012
• Issued: 08/18/2015
• Est. Priority Date: 12/19/2011
• Status: Active Grant

• Current Assignee: Johnson Controls Tyco IP Holdings LLP (Johnson Controls International plc)
• Original Assignee: Tyco Safety Products Canada Limited (Johnson Controls International plc)
• Inventors: Fosty, Stephen D. W., Busca, Andrei
• Primary Examiner(s): DIAO, M BAYE
• Application Number:
  US13/625,999
• Publication Number:
  US 20130154654A1
• Time in Patent Office: 1,057 Days
• Field of Search: 320/137, 320/140, 323/282, 307/45, 307/46, 307/80, 307/82, 307/85, 307/86
• US Class Current: 1/1
• CPC Class Codes: F16H 59/105 consisting of electrical switches or sensors
• CPC Class Codes: G01B 7/003 for measuring position, not involving coordinate determination coordinate measuring G01B7/004
• CPC Class Codes: G01B 7/14 for measuring distance or clearance between spaced objects or spaced apertures G01B7/30 takes precedence
• CPC Class Codes: G01D 5/2457 Incremental encoders having reference marks
• CPC Class Codes: G01R 19/00 Arrangements for measuring currents or voltages or for indicating presence or sign thereof G01R5/00 takes precedence; for measuring bioelectric currents or voltages A61B5/24
• CPC Class Codes: G01R 23/02 Arrangements for measuring frequency, e.g. pulse repetition rate; Arrangements for measuring period of current or voltage
• CPC Class Codes: G06F 17/00 Digital computing or data processing equipment or methods, specially adapted for specific functions information retrieval, database structures or file system structures therefor G06F16/00
• CPC Class Codes: H02H 3/06 with automatic reconnection
• CPC Class Codes: H02H 3/087 for dc applications
• CPC Class Codes: H02J 7/0068 Battery or charger load switching, e.g. concurrent charging and load supply H02J7/0013 takes precedence

Abstract

A battery test circuit for testing batteries in a working circuit having a plurality of batteries includes a DC step up converter. The DC step up converter may be selectively interconnected between a first one of a plurality of batteries and a second one of a plurality of batteries, to draw a test current from the first battery and to supply current at an elevated voltage to the second battery. The test circuit further includes an indicator output for providing a signal indicative of whether the first battery provides the test current substantially at its rated voltage.

Claims

1. A battery test circuit, for testing batteries in a working circuit having a plurality of batteries and a load, said test circuit comprising:

a DC step up converter having an input at a first voltage and an output at a second voltage higher than said first voltage, that may be selectively interconnected between a first one of said plurality of batteries and at least one second one of said plurality of batteries to cause said first battery to supply a defined test current and deliver a current from said output to said at least one second one of said plurality of batteries;

an indicator output, for providing a signal indicative of whether said first battery provides said test current, substantially at the rated voltage of said first battery;

a plurality of input switches, each one of said input switches for connecting a corresponding one of said plurality of batteries to said input of said DC step up converter; and

a plurality of output switches, each one of said output switches for connecting a corresponding one of said plurality of batteries to said output of said DC step up converter.

2. The battery test circuit of claim 1, wherein said plurality of input switches comprises three or more switches and said plurality of output switches comprises three or more switches.

3. The battery test circuit of claim 1, wherein said DC step up converter comprises a switch and said test current is adjustable by changing a duty cycle of said switch.

4. The battery test circuit of claim 3, wherein said switch comprises a transistor and said duty cycle is controlled by a pulse-width modulated signal to said transistor.

5. The battery test circuit of claim 1, further comprising a voltage feedback circuit to limit said second voltage supplied to said second battery.

6. The battery test circuit of claim 5, wherein said DC step up converter comprises a switch and said second voltage is limited by limiting a duty cycle of said switch.

7. The battery test circuit of claim 1, further comprising a current feedback circuit to limit said test current.

8. The battery test circuit of claim 7, wherein said DC step up converter comprises a switch and said test current is limited by limiting a duty cycle of said switch.

9. The battery test circuit of claim 1, wherein said DC step up converter may be selectively interconnected between said first one of said plurality of batteries and said at least one second one of said plurality of batteries such that an input power is provided from said first battery to said DC step up converter and said DC step up converter provides total power substantially equal to said input power to said at least one second battery and said load.

10. A method of testing a battery in a working circuit comprising a plurality of batteries, said method comprising:

interconnecting by way of one of a plurality of input switches, a selected first battery of said plurality of batteries with an input of a DC step up converter to draw a test current at an input voltage from said first battery;

interconnecting by way of one of a plurality of output switches, a selected second battery of said plurality of batteries with an output of said DC step up converter to supply current at an elevated voltage higher than said input voltage to said second battery and any load interconnected to said second battery;

monitoring a voltage of said first battery to determine if said first battery is able to provide said test current.

11. The method of claim 10, further comprising adjusting said test current by changing a duty cycle of said DC step up converter.

12. The method of claim 10, further comprising limiting said elevated voltage by limiting a duty cycle of said DC step up converter.

13. The method of claim 10, wherein said interconnecting said first battery comprises closing one of said plurality of input switches to interconnect said DC step up converter to a corresponding one of said plurality of batteries.

14. The method of claim 10, wherein said interconnecting said second battery comprises closing one of said plurality of output switches to interconnect said DC step up converter to a corresponding one of said plurality of batteries.

15. The method of claim 10, further comprising adjusting said elevated voltage to maintain said test current substantially at a maximum rating of said working circuit.