Spark gap for high-speed cable connectors

• US 9,112,310 B2
• Filed: 02/23/2011
• Issued: 08/18/2015
• Est. Priority Date: 06/30/2010
• Status: Active Grant

• Current Assignee: Apple Inc.
• Original Assignee: Apple Inc.
• Inventors: Shahohian, Erik James, Duperron, Vince
• Primary Examiner(s): Fureman, Jared
• Assistant Examiner(s): Ieva, Nicholas
• Application Number:
  US13/033,542
• Publication Number:
  US 20120106018A1
• Time in Patent Office: 1,637 Days
• Field of Search: 361/119
• US Class Current: 1/1
• CPC Class Codes: H01R 13/6485 Electrostatic discharge protection in general H05F1/00, for electric apparatus H05K9/0067
• CPC Class Codes: H01R 13/6658 on printed circuit board H01R13/6666 - H01R13/6691 take precedence

Abstract

Circuits, methods, and apparatus that may provide low-capacitance protection from electrostatic discharges. One example protects a circuit in a cable connector that is connected to cable connector contacts. This example may include a number of spark gaps that may be used for electrostatic discharge protection. These spark gaps may be formed using traces a printed circuit board. Signal traces to be protected may be routed such that they pass in close proximity to a ground pad, line, plane, area, or connection. When excessive electrostatic energy builds up on the signal trace, the energy may spark across a gap from the signal trace to the ground pad. The gap and parts of the signal traces and ground may be uncovered such that the electrostatic discharge may dissipate through the air.

Claims

1. A connector insert comprising:

a printed circuit board;

a plurality of first traces located on a top side of the printed circuit board;

a plurality of first connector contacts, each first connector contact attached to one of the plurality of first traces and having connector contact portions above the printed circuit board;

an integrated circuit coupled to at least a first trace in the plurality of first traces, wherein a first length of the first trace extends from a first connector contact to the integrated circuit;

a first ground pad located on the top side of the printed circuit board such that a plurality of first spark gaps are formed under the connector contact portions of the plurality of first connector contacts, each first spark gap formed between a trace in the plurality of first traces and the first ground pad, wherein a second length of the first trace extends from the first connector contact to a corresponding first spark gap; and

a protective covering over the printed circuit board, the protective covering having a first opening over at least a first portion of the second length of the first trace, a portion of the first ground pad, and the corresponding first spark gap.

2. The connector insert of claim 1 wherein the printed circuit board is a multilayer board and comprises a ground plane, and wherein the connector insert further comprises:

a plurality of second traces on a bottom side of the printed circuit board;

a plurality of second connector contacts, each second connector contact coupled to one of the plurality of second traces and having connector contact portions below the printed circuit board; and

a second ground pad located on the bottom side of the printed circuit board such that a plurality of second spark gaps are formed above the connector contact portions of the plurality of first connector contacts, each second spark gap formed between a trace in the plurality of second traces and the second ground pad.

3. The connector insert of claim 2 wherein the first ground pad and the second ground pad are coupled to the ground plane using a plurality of vias.

4. The connector insert of claim 1 wherein the first trace has a first rounded end.

5. The connector insert of claim 4 wherein the first rounded edge faces the first ground pad to form the corresponding first spark gap.

6. The connector insert of claim 1 wherein the first trace is configured to convey a signal.

7. The connector insert of claim 1 wherein the connector contacts are arranged to mate with connector contacts in a connector receptacle.

8. The connector insert of claim 1 wherein the integrated circuit comprises a clock and data recovery circuit.

9. The connector insert of claim 1 wherein the protective covering comprises plastic.

10. The connector insert of claim 1 wherein the protective covering further comprises a second opening, the second opening at least over a second portion of the first trace to allow contact by one of the plurality of connector contacts.

21. The connector insert of claim 1 wherein a first length of the first trace extends in a first direction from a first connector contact to the integrated circuit a second length of the first trace extends in a second direction from the first connector contact to a corresponding spark gap, the second direction opposite the first direction.

11. A cable assembly comprising:

a cable comprising a plurality of conductors and having two ends; and

two connector inserts, one connector insert on each end of the cable, wherein each connector insert comprises;

a printed circuit board;

a plurality of first traces on a top side of the printed circuit board;

a plurality of second traces on the printed circuit board, each coupled to a conductor in the cable;

a plurality of first connector contacts, each first connector contact coupled to one of the plurality of first traces and having connector contact portions above the printed circuit board;

an integrated circuit coupled to at least a first trace in the plurality of first traces, wherein a first length of the first trace extends from a first connector contact to the integrated circuit;

a first ground pad located on the top side of the printed circuit board such that a plurality of first spark gaps are formed under the connector contact portions of the plurality of first connector contacts, each first spark gap formed between a trace in the plurality of first traces and the first ground pad, wherein a second length of the first trace extends from the first connector contact to a corresponding first spark gap; and

a protective covering over the printed circuit board, the protective covering having a first opening over at least a first portion of the second length of the first trace, a portion of the first ground pad, and the corresponding first spark gap.

12. The cable assembly of claim 11 wherein the plurality of conductors comprises a pair of conductors to carry a high-speed differential signal.

13. The cable assembly of claim 11 wherein the plurality of conductors comprises a conductor to carry a high-speed single-ended signal.

14. The cable assembly of claim 11 wherein each connector insert further comprises:

a plurality of third traces on a bottom side of the printed circuit board;

a plurality of second connector contacts, each second connector contact coupled to one of the plurality of third traces and having connector contact portions below the printed circuit board; and

a second ground pad located on the bottom side of the primed circuit board such that a plurality of second spark gaps are formed above the connector contact portions of the plurality of first connector contacts, each second spark gap formed between a trace in the plurality of third traces and the second ground pad.

15. The cable assembly of claim 14 wherein the second plurality of traces are located on a first side of the printed circuit board.

22. The cable assembly of claim 11 wherein a first length of the first trace extends in a first direction from a first connector contact to the integrated circuit a second length of the first trace extends in a second direction from the first connector contact to a corresponding spark gap, the second direction opposite the first direction.

16. A connector insert comprising:

a printed circuit board;

a plurality of first traces located on a top side of the printed circuit board;

a plurality of first connector contacts, each first connector contact contacting one of the plurality of first traces and having connector contact portions above the printed circuit board;

a plurality of second traces located on the printed circuit board, the plurality of second traces for coupling to conductors of a cable;

an integrated circuit coupled to at least a first trace in the plurality of first traces, wherein a first length of the first trace extends from a first connector contact to the integrated circuit;

a first ground pad located on the top side of the printed circuit board such that a plurality of first spark gaps are formed under the connector contact portions of the plurality of first connector contacts, each first spark gap formed between a trace in the first plurality of first traces and the first ground pad, wherein a second length of the first trace extends from the first connector contact to a corresponding first spark gap; and

a protective covering over the printed circuit board, the protective covering having a first opening over at least a first portion of the first trace, a portion of the first ground pad, and the corresponding first spark gap.

17. The connector insert of claim 16 wherein the protective covering further comprises a second opening for allowing one of the connector contacts to contact one of the first plurality of traces.

18. The connector insert of claim 16 wherein the integrated circuit comprises a clock and data recovery circuit.

19. The connector insert of claim 16 further comprising:

a plurality of third traces on a bottom side of the printed circuit board;

a plurality of second connector contacts, each second connector contact coupled to one of the plurality of third traces and having connector contact portions below the printed circuit board; and

a second ground pad located on the bottom side of the printed circuit board such that a plurality of second spark gaps are formed above the connector contact portions of the plurality of first connector contacts, each second spark gap formed between a trace in the plurality of third traces and the second ground pad.

20. The connector insert of claim 16 wherein the printed circuit board comprises a ground plane and wherein the ground plane couples to the ground pad using a plurality of vias.

23. The connector insert of claim 16 wherein a first length of the first trace extends in a first direction from a first connector contact to the integrated circuit a second length of the first trace extends in a second direction from the first connector contact to a corresponding spark gap, the second direction opposite the first direction.