Flywheel and battery-based power supply system

• US 9,112,375 B2
• Filed: 08/02/2011
• Issued: 08/18/2015
• Est. Priority Date: 07/07/2011
• Status: Active Grant

• Current Assignee: Vycon Energy Incorporated
• Original Assignee: Vycon Incorporated
• Inventors: DeLattre, Frank, Ulibas, Oliver
• Primary Examiner(s): Barnie, Rexford
• Assistant Examiner(s): VU, TOAN T
• Application Number:
  US13/196,327
• Publication Number:
  US 20130009477A1
• Time in Patent Office: 1,477 Days
• Field of Search: 307/46
• US Class Current: 1/1
• CPC Class Codes: H02J 9/062 for AC powered loads

Abstract

A power supply system includes a flywheel system electrically coupled to a DC bus for supplying electrical power between a power grid and a load. The flywheel system includes a flywheel coupled to rotate with a rotor of a motor/generator. A battery system is electrically coupled to the DC bus concurrently with the flywheel system.

Claims

1. A power supply system for supplying back-up power to a load, where the load is powered by power from an alternating current (AC) power source, the power supply system comprising:

a flywheel system comprising a flywheel and an AC motor/generator electrically coupled to a direct current (DC) bus, the flywheel system configured to store, as kinetic energy, power received from the power source and, when power to the load from the power source decreases below a specified threshold, to provide the stored power to the load as electrical power through the DC bus for a first duration; and

a battery system electrically coupled concurrently with the flywheel system and without a switching circuit to the DC bus during the first duration and a second duration, the battery system to receive power from the power source through the DC bus, the battery system configured to store the power received from the power source and to provide power to the load through the DC bus for the second duration after the first duration, the sum of the first duration and the second duration is less than five minutes.

2. The power supply system of claim 1, wherein the battery system is configured to output power meeting the power requirements of the load only for a duration less than the sum of the first duration and the second duration.

3. The power supply system of claim 1, wherein the flywheel system and the battery system are interfaced with the DC bus in parallel with each other.

4. The power supply system of claim 1, wherein flywheel system provides power to the load when power to the load from the power source decreases below a threshold, and until the battery system provides power to the load.

5. The power supply system of claim 1, wherein the flywheel system is configured to initially output electrical power at a voltage that is greater than the battery system is configured to initially output, and wherein the voltage output from the flywheel system decreases as the flywheel system provides power to the load.

6. The power supply system of claim 5, wherein the battery system is configured to provide power to the load when the voltage of the power output by the flywheel system decreases to below the initial voltage of the power output by the battery system.

7. The power supply system of claim 1, wherein the motor/generator comprises a rotor having permanent magnets.

8. The power supply system of claim 1, wherein the flywheel is coupled to rotate at the same speed as a rotor of the motor/generator.

9. The power supply system of claim 1, wherein the power source is a utility power grid.

10. The power supply system of claim 1, wherein the battery system and the flywheel system reside in a common housing.

11. The power supply system of claim 1, further comprising a controller connected to the flywheel system and the battery system, the controller including one or more processors executing instructions to perform operations comprising:

monitoring the flywheel system and the battery system; and

providing status indications for the flywheel system and the battery system.

12. A method, comprising:

supplying AC power from a flywheel system, rectified, to a DC bus for a first duration while a battery system is electrically coupled without a switching circuit to the DC bus concurrently with the flywheel system, the battery system and the flywheel system to receive power from a power source, the DC bus for supplying power to the load; and

supplying DC power from a battery system to the DC bus for a second duration after the first duration, where a sum of the first duration and the second duration is less than five minutes and the battery is configured to provide power for no more than five minutes.

13. The method of claim 12, further comprising supplying AC power from a power source to the flywheel system to charge the flywheel system.

14. The method of claim 12, further comprising inverting the power from the DC bus into AC and supplying the AC power to the load.

15. The method of claim 12, further comprising maintaining the battery electrically coupled to the DC bus during the first duration.

16. The method of claim 12, where supplying power from a flywheel system to a DC bus comprises supplying power at a higher voltage than a voltage of power supplied by the battery system.

17. A power supply system for providing backup power to a load powered by an AC power source, comprising:

a flywheel system comprising a flywheel and a motor/generator electrically coupled to a DC bus to provide power to the DC bus for a first duration, the DC bus for supplying electrical power to the load, the flywheel configured to receive power from the AC power source; and

a battery system electrically coupled concurrently with the flywheel system and without a switching circuit to the DC bus during the first duration and a second duration to supply power to the DC bus for the second duration, the battery system configured to receive power from the power source through the DC bus, the battery system configured to output, through the DC bus, power meeting the power requirements of the load only for a duration less than the sum of the first duration and the second duration, the sum of the first duration and the second duration is less than five minutes.

18. The power supply system of claim 17, further comprising a housing enclosing the flywheel system and the battery system.

19. The power supply system of claim 17, wherein the flywheel system is configured to supply power to the DC bus at a higher voltage than a voltage of power supplied by the battery system to the DC bus.