Load control device for a light-emitting diode light source

• US 9,113,521 B2
• Filed: 05/29/2014
• Issued: 08/18/2015
• Est. Priority Date: 05/29/2013
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Gredler, Timothy P., Zartman, Matthew R.
• Primary Examiner(s): VU, JIMMY T
• Application Number:
  US14/290,584
• Publication Number:
  US 20140354170A1
• Time in Patent Office: 446 Days
• Field of Search: 315/200.R, 315/209.R, 315/291, 315/297, 315/299, 315/307, 315/308
• US Class Current: 1/1
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/335 Pulse-frequency modulation [PFM]
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/375 using buck topology
• CPC Class Codes: H05B 45/385 using flyback topology
• CPC Class Codes: H05B 45/395 Linear regulators
• CPC Class Codes: H05B 47/24 Circuit arrangements for protecting against overvoltage
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A load control device for controlling the intensity of a lighting load, such as a light-emitting diode (LED) light source, may include a power converter circuit operable to receive a rectified AC voltage and to generate a DC bus voltage, a load regulation circuit operable to receive the bus voltage and to control the magnitude of a load current conducted through the lighting load, and a control circuit operatively coupled to the load regulation circuit for pulse width modulating or pulse frequency modulating the load current to control the intensity of the lighting load to a target intensity. The control circuit may control the intensity of the lighting load by pulse width modulating the load current when the target intensity is above a predetermined threshold and control the intensity of the lighting load by pulse frequency modulating the load current when the target intensity is below the predetermined threshold.

Claims

1. A load control device for controlling an intensity of a lighting load, the load control device comprising:

a power converter circuit operable to receive a rectified AC voltage and to generate a DC bus voltage;

a load regulation circuit operable to receive the DC bus voltage and to control a magnitude of a load current conducted through the lighting load; and

a control circuit operatively coupled to the load regulation circuit for pulse width modulating or pulse frequency modulating the load current to control the intensity of the lighting load to a target intensity;

wherein the control circuit is configured to control the intensity of the lighting load by pulse width modulating the load current when the target intensity is above a predetermined threshold and control the intensity of the lighting load by pulse frequency modulating the load current when the target intensity is below the predetermined threshold.

2. The load control device of claim 1, wherein pulse width modulating the load current comprises maintaining a frequency of the load current constant and adjusting an on time of the load current, and wherein pulse frequency modulating the load current comprises maintaining the on time of the load current constant and adjusting the frequency of the load current.

3. The load control device of claim 1, wherein the control circuit is configured to maintain a frequency of the load current at a normal pulse width modulation (PWM) frequency and adjust an on time of the load current between a maximum on time and a minimum on time when the target intensity is above the predetermined threshold;

and

wherein the control circuit is configured to maintain the on time of the load current at the minimum on time and adjust the frequency of the load current between the normal PWM frequency and a minimum PWM frequency when the target intensity is below the predetermined threshold.

4. The load control device of claim 1, wherein the predetermined threshold is a low-end intensity;

and

wherein the control circuit is configured to;

maintain a frequency of the load current at a normal pulse width modulation (PWM) frequency and adjust an on time of the load current between a maximum on time and a minimum on time when the target intensity is between a high-end intensity and the low-end intensity;

maintain the on time of the load current at the minimum on time and adjust the frequency of the load current between the normal PWM frequency and a minimum PWM frequency when the target intensity is between the low-end intensity and a minimum intensity; and

maintain the frequency of the load current at the minimum PWM frequency and adjust the on time of the load current between the minimum on time and an ultra-low minimum on time when the target intensity is between the minimum intensity and an ultra-low minimum intensity.

5. The load control device of claim 1, wherein the control circuit is configured to pulse width modulate the load current when the target intensity is below a minimum intensity, wherein the minimum intensity is below the predetermined threshold.

6. The load control device of claim 5, wherein the control circuit is configured to control the intensity of the lighting load from the minimum intensity to off by pulse width modulating the load current.

7. The load control device of claim 1, wherein the control circuit is configured to control the intensity of the lighting load from the predetermined threshold to off by pulse frequency modulating the load current.

8. The load control device of claim 1, wherein the control circuit is configured to maintain a frequency of the load current constant, maintain an on time of the load current constant, and decrease a magnitude of the DC bus voltage when the target intensity is below a minimum intensity, wherein the minimum intensity is below the predetermined threshold.

9. The load control device of claim 1, wherein the lighting load comprises an LED light source and the load regulation circuit comprises an LED drive circuit.

10. A load control device for controlling an intensity of a lighting load, the load control device comprising:

a power converter circuit operable to receive a rectified AC voltage and to generate a DC bus voltage;

a load regulation circuit operable to receive the DC bus voltage and to control a magnitude of a load current conducted through the lighting load; and

a control circuit operatively coupled to the load regulation circuit for pulse width modulating or pulse frequency modulating the load current to control the intensity of the lighting load to a target intensity;

wherein the control circuit is configured to control the intensity of the lighting load by pulse width modulating the load current when the target intensity is within a first intensity range and control the intensity of the lighting load by pulse frequency modulating the load current when the target intensity is within a second intensity range; and

wherein the control circuit is configured to receive a command and control the intensity of the lighting load below the first intensity range and below the second intensity range to off.

11. The load control device of claim 10, wherein the first intensity range is greater than the second intensity range, and wherein the load control circuit is configured to control the intensity of the lighting load below the second intensity range to off by pulse width modulating the load current.

12. The load control device of claim 10, wherein the load control circuit is configured to control the intensity of the lighting load below the first intensity range and below the second intensity range to off by maintaining the frequency of the load current constant, maintaining the on time of the load current constant, and decreasing the magnitude of the DC bus voltage.

13. A method for controlling an intensity of a lighting load, the method comprising:

receiving a rectified AC voltage;

generating a DC bus voltage from the rectified AC voltage;

controlling a magnitude of a load current conducted through the lighting load using the DC bus voltage; and

controlling the intensity of the lighting load to a target intensity, wherein the intensity of the lighting load is controlled by pulse width modulating the load current when the target intensity is above a predetermined threshold and by pulse frequency modulating the load current when the target intensity is below the predetermined threshold.

14. The method of claim 13, wherein pulse width modulating the load current comprises maintaining a frequency of the load current constant and adjusting an on time of the load current, and wherein pulse frequency modulating the load current comprises maintaining the on time of the load current constant and adjusting the frequency of the load current.

15. The method of claim 13, wherein the method comprising:

maintaining a frequency of the load current at a normal pulse width modulation (PWM) frequency and adjusting an on time of the load current between a maximum on time and a minimum on time when the target intensity is above the predetermined threshold; and

maintaining the on time of the load current at the minimum on time and adjusting the frequency of the load current between the normal PWM frequency and a minimum PWM frequency when the target intensity is below the predetermined threshold.

16. The method of claim 13, wherein the predetermined threshold is a low-end intensity and wherein the method comprises:

maintaining a frequency of the load current at a normal pulse width modulation (PWM) frequency and adjusting an on time of the load current between a maximum on time and a minimum on time when the target intensity is between a high-end intensity and the low-end intensity;

maintaining the on time of the load current at the minimum on time and adjusting the frequency of the load current between the normal PWM frequency and a minimum PWM frequency when the target intensity is between the low-end intensity and a minimum intensity; and

maintaining the frequency of the load current at the minimum PWM frequency and adjusting the on time of the load current between the minimum on time and an ultra-low minimum on time when the target intensity is between the minimum intensity and an ultra-low minimum intensity.

17. The method of claim 13, wherein the method comprises:

pulse width modulating the load current when the target intensity is below a minimum intensity, wherein the minimum intensity is below the predetermined threshold.

18. The method of claim 17, wherein the method comprises:

controlling the intensity of the lighting load from the minimum intensity to off by pulse width modulating the load current.

19. The method of claim 13, wherein the method comprises:

controlling the intensity of the lighting load from the predetermined threshold to off by pulse frequency modulating the load current.

20. The method of claim 13, further comprising:

maintaining a frequency of the load current constant, maintaining an on time of the load current constant, and decreasing a magnitude of the DC bus voltage when the target intensity is below a minimum intensity, wherein the minimum intensity is below the predetermined threshold.