Natural alignment knee instruments

• US 9,113,957 B2
• Filed: 10/28/2014
• Issued: 08/25/2015
• Est. Priority Date: 05/21/2010
• Status: Active Grant

• Current Assignee: Howmedica Osteonics Corp. (Stryker Corporation)
• Original Assignee: Howmedica Osteonics Corp. (Stryker Corporation)
• Inventors: Axelson, Stuart L. Jr., Soliman, Mohamed, Ferko, Michael C., Simes, Robert F. Jr., Howell, James H.
• Primary Examiner(s): Waggle, Jr., Larry E
• Application Number:
  US14/525,595
• Publication Number:
  US 20150045801A1
• Time in Patent Office: 301 Days
• Field of Search: 606/53, 606/86.R, 606 87- 88
• US Class Current: 1/1
• CPC Class Codes: A61B 17/15 Guides therefor arrangements for guiding straight saw blades in general B23D51/025
• CPC Class Codes: A61B 17/154 for preparing bone for knee prosthesis
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: A61B 17/157 Cutting tibia
• CPC Class Codes: A61B 17/56 Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
• CPC Class Codes: A61B 2017/0268 for the knee
• CPC Class Codes: A61B 2017/564 Methods for bone or joint treatment
• CPC Class Codes: A61B 2017/565 for surgical correction of axial deviation, e.g. hallux valgus or genu valgus
• CPC Class Codes: A61F 2/4684 Trial or dummy prostheses

Abstract

A method for aligning an orthopedic implant in a joint replacement includes determining the bone and cartilage deficiency from an undegenerated state caused by wear of a joint. Then a resection of a bone in the joint is made based on the deficiency of bone and cartilage from the undegenerated state and the size of a joint implant so as to locate the joint surface of the implant in the undegenerated cartilage location. The condylar wear from the undegenerated states may be assessed at a distal and posterior location on each of a medial and a lateral femoral condyle. A distal cut is made on the femur at a location adjusting for the condylar wear from the undegenerated state. The distal cut varus-valgus angle is oriented parallel to a plane across the distal femur after adjusting for wear in the distal location on the medial and lateral condyle.

Claims

1. A method for replacing a knee joint, comprising:

determining a naturally occurring joint surface on a distal femur;

assessing a deficiency on the distal femur from the naturally occurring joint surface;

selecting an offset distance between first and second reference surfaces of an instrument based on the deficiency;

contacting the distal femur with the first and second reference surfaces to determine an orientation of the instrument and a first guide surface relative to the distal femur; and

resecting the distal femur by guiding a cutting tool along the first guide surface to form a distal resection.

2. The method of claim 1, wherein the first guide surface is connectable to the instrument such that the first guide surface is positioned a predetermined distance from the instrument.

3. The method of claim 2, wherein the predetermined distance is based on a dimension of a femoral prosthesis.

4. The method of claim 1, wherein the first guide surface is coupled to the instrument such that the first guide surface is parallel to and offset from at least one of the first and second reference surfaces.

5. The method of claim 1, wherein:

the first reference surface contacts the distal femur at a location of the deficiency,

the second reference surface contacts the distal femur at a location other than the location of the deficiency, and

the offset distance compensates for the deficiency so that the instrument is aligned with the naturally occurring joint surface.

6. The method of claim 5, wherein:

the location of the deficiency is at a first condyle of the distal femur, and

the second reference surface contacts a second condyle of the distal femur.

7. The method of claim 5, wherein assessing the deficiency includes measuring cartilage loss at the location of the deficiency from the naturally occurring joint surface.

8. The method of claim 1, wherein selecting the offset distance is performed intraoperatively.

9. The method of claim 1, wherein assessing the deficiency is performed intraoperatively.

10. The method of claim 1, wherein an amount resected from the distal femur is determined by a thickness of a femoral prosthesis and the deficiency.

11. The method of claim 1, wherein selecting the offset distance includes adjusting at least one adjustable pad having one of the first or second reference surface disposed thereon.

12. The method of claim 1, wherein the instrument includes first and second adjustable pads, the first reference surface is disposed on the first adjustable pad, and the second reference surface is disposed on the second adjustable pad.

13. The method of claim 1, further comprising:

determining a deficiency on a tibia;

mounting a tibial resection assembly to the tibia, the tibial resection assembly including a second guide surface and a femoral reference surface;

referencing the distal resection with the femoral reference surface;

adjusting the second guide surface based on the deficiency of the tibia; and

resecting the tibia by guiding a cutting tool along the second guide surface and parallel to the distal resection.

14. The method of claim 13, wherein adjusting the second guide surface includes attaching at least one femoral spacer element to an attachment mechanism disposed opposite the femoral reference surface such that the femoral reference surface contacts the distal resected surface and the at least one femoral spacer element contacts an unresected surface of the tibia.

15. A method for resecting a distal femur and a tibia to receive a joint implant, comprising:

determining a distal extent of a degenerated joint surface of the distal femur;

determining an amount of degeneration at a first region of the distal femur;

determining a distal extent of a pre-degenerated joint surface of the distal femur based on the distal extent of the degenerated joint surface and the amount of degeneration;

contacting the distal femur in the first region with a first reference surface of an instrument and a second region with a second reference surface of the instrument, the first and second reference surfaces being separated by an offset distance based on the amount of degeneration, the offset distance and contact of the first region with the first reference surface and second region with the second reference surface aligns the instrument with the pre-degenerated joint surface; and

resecting the distal femur along a resection plane a predetermined distance from and in a predetermined orientation with respect to the pre-degenerated joint surface to form a distal resection.

16. The method as set forth in claim 15, wherein:

the degenerated joint surface is defined by first and second condyles when at least one of the first and second condyles is in a degenerated state, and

the pre-degenerated joint surface is defined by the first and second condyles when both the first and second condyles are in a pre-degenerated state.

17. The method as set forth in claim 15, wherein the first region is located on the first condyle and the second region is located on the second condyle.

18. The method as set forth in claim 15, wherein the instrument includes a housing having a length extending between lateral and medial extents of the housing, the first and second reference surfaces are disposed at a bone facing side of the housing between the lateral and medial extents and are offset from each other in a direction transverse to the length of the housing.

19. The method as set forth in claim 15, wherein the predetermined distance and predetermined orientation are based on a thickness of a femoral prosthesis having a prosthetic joint surface so that when the femoral prosthesis is attached to the distal resection, the prosthetic and pre-degenerated joint surfaces coincide.

20. The method as set forth in claim 15, further comprising:

determining a deficiency on a joint surface of the tibia;

placing a tibial resection guide having a resection guide surface adjacent a non-joint surface of the tibia;

shifting a longitudinal axis of the tibia with respect to the resection guide surface based on the deficiency of the joint surface; and

resecting the tibia along the resection guide surface.

21. A method for resecting a distal femur and a tibia to receive a joint implant, comprising:

determining a first amount of degeneration of a first condyle and a second amount of degeneration of a second condyle;

determining a relative degeneration based on a difference between the first and second amounts of degeneration;

contacting the first condyle with a first reference surface of an instrument;

contacting the second condyle with a second reference surface of the instrument, the first and second reference surfaces being separated by an offset distance based on the relative degeneration; and

resecting the distal femur a predetermined distance from the instrument based on a thickness of an implant so as to locate a joint surface of the implant in substantially the same location as a pre-degenerated joint surface defined by the first and second condyles prior to the first and second amounts of degeneration being formed.

22. The method as set forth in claim 21, wherein the offset distance is substantially equal to the relative degeneration.

23. The method as set forth in claim 21, wherein contacting the first and second condyles aligns the instrument with the pre-degenerated joint surface.

24. The method as set forth in claim 21, further comprising:

determining a third amount of degeneration of a proximal tibia;

placing a tibial resection guide having a resection guide surface adjacent a non-joint surface of the tibia;

shifting a longitudinal axis of the tibia with respect to the resection guide surface based on the third amount of degeneration; and

resecting the tibia along the resection guide surface.

25. A method of resecting a distal femur, comprising:

contacting a degenerated portion of a joint surface of a distal femur with a first bone contact surface of an instrument;

contacting an undegenerated portion of the joint surface with a second bone contact surface of the instrument, the second bone contact surface being offset from the first bone contact surface a distance based on an amount of degeneration of the joint surface at the degenerated portion such that when the first bone contact surface contacts the degenerated portion and the second contact surface contacts the undegenerated portion, the instrument is aligned with a pre-degenerated joint-line of the distal femur; and

resecting the distal femur at a location parallel to the pre-degenerated joint-line.