Porous containment device and associated method for stabilization of vertebral compression fractures

• US 9,114,019 B2
• Filed: 07/29/2013
• Issued: 08/25/2015
• Est. Priority Date: 11/16/2007
• Status: Expired due to Fees

• Current Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Original Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Inventors: Chavatte, Kris, Weber, Markus
• Primary Examiner(s): Philogene, Pedro
• Application Number:
  US13/953,186
• Publication Number:
  US 20130317613A1
• Time in Patent Office: 757 Days
• Field of Search: 623 1711- 1716, 606/190, 606/191
• US Class Current: 1/1
• CPC Class Codes: A61B 17/3472 for bones, e.g. intraosseus injections
• CPC Class Codes: A61B 17/7098 wherein the implant is permeable or has openings, e.g. fenestrated screw hollow surgical screws A61B17/864
• CPC Class Codes: A61B 2090/037 with a frangible part, e.g. by reduced diameter
• CPC Class Codes: A61B 2090/3983 Reference marker arrangements for use with image guided surgery
• CPC Class Codes: A61F 2/44 for the spine, e.g. vertebrae, spinal discs

Abstract

A porous containment device for implanting into the interior volume of a targeted vertebral body for use in restoring the anatomy of the targeted vertebral body. The porous containment device is expandable from an insertion configuration to an expanded configuration via, for example, a bone filler material. The porous containment device includes an enlarged proximal portion, an enlarged distal portion, and a narrower central portion located between the enlarged proximal and distal portions. The porous containment device includes at least one pore positioned between a midline of the narrower central portion and walls of the enlarged distal and proximal portions. The porous containment device may include one or more air or fluid evacuation pores to permit air or fluid to escape and internal or external constraints to form the narrower central portion. In addition, a cannulated sleeve may be used to insert the porous containment device.

Claims

1. A porous containment device for implantation in an interior volume of a targeted vertebral body, the porous containment device comprising an outer surface defining an interior cavity for receiving a bone filler material;

the porous containment device further including;

a proximal portion, a distal portion, and a central portion located between the proximal and distal portions;

wherein the porous containment device is expandable from an insertion configuration to an expanded configuration via injection of a bone filler material into the interior cavity of the porous containment device and when the device is in the expanded configuration, the proximal and distal portions are enlarged and the central portion has a smaller diameter relative to the enlarged proximal and distal portions; and

wherein the porous containment device includes at least one pore configured to secrete the bone filler material into an area between the enlarged proximal and distal portions, the enlarged proximal and distal portions being sized and shaped such that the secreted bone filler material is semi-contained in said area.

2. The porous containment device of claim 1, wherein the porous containment device includes at least one air or fluid evacuation pore.

3. The porous containment device of claim 2, wherein the at least one air or fluid evacuation pore is located on the enlarged proximal or distal portions.

4. The porous containment device of claim 2, wherein the at least one air or fluid evacuation pore has a diameter of about 1-49 microns.

5. The porous containment device of claim 1, wherein the at least one pore is positioned between a midline of the narrower central portion and the walls of the enlarged distal and proximal portions and has a diameter of about 50-1000 microns.

6. The porous containment device of claim 1, wherein the at least one pore is positioned between a midline of the narrower central portion and the walls of the enlarged distal and proximal portions and includes between 1 and 20 pores.

7. The porous containment device of claim 1, wherein the narrower central portion of the porous containment device includes at least one internal constraint to constrain the expansion of the narrower central portion.

8. The porous containment device of claim 1, wherein the narrower central portion of the porous containment device includes at least one external constraint to constrain the expansion of the narrower central portion.

9. The porous containment device of claim 1, wherein the proximal portion has an outer diameter D1, the distal portion has an outer diameter D2 and the central portion has an outer diameter D3, D3 being less than D1 and D2, and wherein D3 is between approximately 5% to approximately 60% of D1 and D2.

10. The porous containment device of claim 1, wherein the porous containment device further includes at least one surface enhancing structure to improve frictional contact between the porous containment device and the surrounding bone tissue when in the expanded configuration.

11. The porous containment device of claim 10, wherein the surface enhancing structure is a plurality of knobs or ribs formed on the outer surface of the porous containment device designed to direct the secreted bone filler material.

12. The porous containment device of claim 1 further comprising a connecting part sized and configured to connect with a cannulated sleeve.

13. A cannulated sleeve detachably coupled to the porous containment device of claim 1, the cannulated sleeve comprising an inner cannulated sleeve having an outer surface, an outer cannulated sleeve having an inner surface, and having a proximal end designed to engage a portion of the porous containment device.

14. A cannulated sleeve detachably coupled to the porous containment device of claim 12, the cannulated sleeve comprising an inner cannulated sleeve having an outer surface, an outer cannulated sleeve having an inner surface, and having a proximal end designed to engage the connecting part of the porous containment device.

15. The cannulated sleeve of claim 14, wherein the connecting part of the porous containment device is sized and configured to slidably receive the proximal end of the inner cannulated sleeve such that the connecting part is secured between the outer surface of the inner cannulated sleeve and the inner surface of the outer cannulated sleeve.

16. The cannulated sleeve of claim 14, wherein the inner cannulated sleeve includes a groove formed adjacent to the proximal end, and the groove is sized and configured to receive at least a portion of the connecting part.

17. The cannulated sleeve of claim 16, wherein at least a portion of the connecting part of the porous containment device is located within the groove such that the connected part is sandwiched between the outer surface of the inner cannulated sleeve and the inner surface of the outer cannulated sleeve.

18. A porous containment device for implantation in an interior of a vertebral body, the porous containment device having a cavity for receiving a bone filler material;

the porous containment device further including;

an enlarged proximal portion, an enlarged distal portion, and a narrower central portion located between the enlarged proximal and distal portions, the narrower central portion having a smaller diameter relative to the enlarged proximal and distal portions;

wherein the porous containment device is expandable from an insertion configuration to an expanded configuration via injection of a bone filler material into the cavity of the porous containment device; and

wherein the narrower central portion of the porous containment device includes at least one pore for secreting the bone filler material and the enlarged proximal and distal portions do not include pores, the at least one pore being positioned between the enlarged distal and proximal portions.

19. A porous containment device for implantation in an interior of a vertebral body, the porous containment device having a cavity for receiving a bone filler material;

the porous containment device further including;

enlarged proximal and distal portions including at least one fluid evacuation pore having a first diameter, and

a narrower central portion located between the enlarged proximal and distal portions, the narrower central portion having a smaller diameter relative to the enlarged proximal and distal portions and having at least one bone filler material pore for secreting bone filler material, the at least one bone filler material pore having a second diameter that is greater than the first diameter;

wherein the porous containment device is expandable from an insertion configuration to an expanded configuration via injection of bone filler material into the cavity.