Arm prosthetic device

• US 9,114,028 B2
• Filed: 02/06/2008
• Issued: 08/25/2015
• Est. Priority Date: 02/06/2007
• Status: Active Grant

• Current Assignee: Deka Products Limited Partnership
• Original Assignee: Deka Products Limited Partnership
• Inventors: Langenfeld, Christopher C., Evans, Christopher O., Smith, Stanley B. III, Muller, Alexander H., Kerwin, John M., Schnellinger, Thomas S., Guay, G. Michael, Van der Merwe, Dirk A.
• Primary Examiner(s): WATKINS, MARCIA LYNN
• Application Number:
  US12/027,141
• Publication Number:
  US 20080288088A1
• Time in Patent Office: 2,757 Days
• Field of Search: 623 57- 64
• US Class Current: 1/1
• CPC Class Codes: A61F 2/54 Artificial arms or hands or parts thereof
• CPC Class Codes: A61F 2/581 Shoulder joints
• CPC Class Codes: A61F 2/582 Elbow joints
• CPC Class Codes: A61F 2/583 Hands; Wrist joints
• CPC Class Codes: A61F 2/585 Wrist joints
• CPC Class Codes: A61F 2/586 Fingers
• CPC Class Codes: A61F 2/70 electrical
• CPC Class Codes: A61F 2/78 Means for protecting prostheses or for attaching them to the body, e.g. bandages, harnesses, straps, or stockings for the limb stump
• CPC Class Codes: A61F 2002/30462 retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2002/5001 Cosmetic coverings
• CPC Class Codes: A61F 2002/5059 the feeling of position
• CPC Class Codes: A61F 2002/5061 the sense of touch
• CPC Class Codes: A61F 2002/5069 Ball bearings
• CPC Class Codes: A61F 2002/507 Roller bearings
• CPC Class Codes: A61F 2002/5083 modular
• CPC Class Codes: A61F 2002/543 Lower arms or forearms
• CPC Class Codes: A61F 2002/546 Upper arms
• CPC Class Codes: A61F 2002/587 Thumbs
• CPC Class Codes: A61F 2002/6827 Feedback system for providing user sensation, e.g. by force, contact or position
• CPC Class Codes: A61F 2002/6836 Gears specially adapted therefor, e.g. reduction gears
• CPC Class Codes: A61F 2002/6845 : Clutches
• CPC Class Codes: A61F 2002/6854 : for locking or unlocking a joint
• CPC Class Codes: A61F 2002/6863 : magnetic magnetic prosthetic parts A61F2002/30079
• CPC Class Codes: A61F 2002/701 : operated by electrically controlled means, e.g. solenoids or torque motors
• CPC Class Codes: A61F 2002/704 : computer-controlled, e.g. robotic control
• CPC Class Codes: A61F 2002/7625 : for measuring angular position
• CPC Class Codes: A61F 2002/7635 : for measuring force, pressure or mechanical tension
• CPC Class Codes: A61F 2002/764 : for measuring acceleration
• CPC Class Codes: A61F 2002/7862 : Harnesses, straps for connecting prosthetic parts A61F2002/30462
• CPC Class Codes: A61F 2220/0075 : sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable

Abstract

A prosthetic arm apparatus comprising a plurality of segments that provide a user of the prosthetic arm apparatus with substantially the same movement capability and function as a human arm. The segments are connectable to one another and connectable to a harness mount that may be adorned by the user. Each segment of the plurality of segments provides a portion of the movement capability, enabling the plurality of connected segments connected to the harness mount to provide substantially the same movement capability as that lacking in the user.

Claims

1. A prosthetic arm apparatus comprising:

a plurality of interconnected segments arranged adjacent to one another from a first segment to a final segment, each segment of the plurality of interconnected segments having;

an input interface;

an output interface; and

at least one actuator disposed within the segment between the input interface and the output interface, the at least one actuator driving the output interface through a drive system to cause relative movement in at least one degree of freedom between the input interface and the output interface when actuated such that each segment of the plurality of segments operates independently of each of the other segments of the plurality of interconnected segments;

wherein the input interface of the first segment is a harness mount adapted to connect with a prosthetic harness and the output interface of the first segment is adapted to connect to the input interface of an adjacent segment;

wherein the input interface of the final segment is adapted to connect to the output interface of an adjacent segment and the output interface of the final segment is adapted to allow a user to manipulate an object; and

wherein each segment of the plurality of interconnected segments between the first segment and the final segment is arranged with the input interface engaging the output interface of a first adjacent segment and with the output interface engaging the input interface of a second adjacent segment such that the plurality of interconnected segments provides the user of the prosthetic arm apparatus with movement capability in a plurality of degrees of freedom;

wherein each segment of the plurality of segments is adapted to be connected and disconnected from the adjacent segments at the input interface and output interface so that a number of segments in the plurality of segments may be selected depending upon a degree of amputation of the user, thereby providing the user with substantially the same movement capabilities as a human arm; and

wherein at least one segment of the plurality of segments includes a non-backdriving clutch disposed in the drive system between the at least one actuator and the output interface, the non-backdriving clutch comprising;

an output hex connected to the output interface of the at least one segment;

an input cage connected to the at least one actuator;

a clutch race constraining the input cage and the output hex; and

a plurality of roller bearings disposed within the clutch race around the periphery of the output hex at an interface between the output hex and the input cage;

wherein the non-backdriving clutch transfers power from the at least one actuator to the output interface of the at least one segment when the actuator is actuated to generate movement of the output interface in either of two opposing directions and prevents backward transfer of power from the output interface to the at least one actuator of the at least one segment in both of the two opposing directions by an engagement of the output hex against the roller bearings and clutch race.

2. The prosthetic arm apparatus according to claim 1, wherein at least one segment of the plurality of segments includes a compliance assembly that precludes an impact force from being transmitted to the rest of the plurality of segments.

3. The prosthetic arm apparatus according to claim 1, wherein at least one segment of the plurality of segments includes a harmonic drive gearing system.

4. The prosthetic arm apparatus according to claim 1, wherein at least one of the segments of the plurality of segments includes a position-measuring device.

5. The prosthetic arm apparatus according to claim 4, wherein the position-measuring device is a potentiometer.

6. The prosthetic arm apparatus according to claim 1, wherein at least one segment of the plurality of segments houses electronic controllers for the plurality of segments.

7. The prosthetic arm apparatus according to claim 1, wherein the final segment of the plurality of segments is a hand assembly.

8. The prosthetic arm apparatus according to claim 7, wherein the hand assembly further comprising at least one tactile feedback sensor.

9. The prosthetic arm apparatus according to claim 8, wherein the tactile feedback sensor provides feedback information to at least one feedback actuator.

10. The prosthetic arm apparatus according to claim 9, wherein the at least one tactile feedback sensor communicates wirelessly with the at least one feedback actuator.

11. The prosthetic arm apparatus according to claim 7, wherein the hand assembly includes a thumb structure, index finger structure and MRP structure that are coated with a substance that aids in gripping an object.

12. A prosthetic arm apparatus comprising:

a plurality of interconnected segments arranged adjacent to one another from a first segment to a final segment, each segment of the plurality of interconnected segments having;

an input interface;

an output interface; and

at least one actuator disposed within the segment between the input interface and the output interface, the at least one actuator driving the output interface through a drive system to cause relative movement in at least one degree of freedom between the input interface and the output interface when actuated such that each segment of the plurality of segments operates independently of each of the other segments of the plurality of interconnected segments;

wherein the input interface of the first segment is a harness mount adapted to connect with a prosthetic harness and the output interface of the first segment is adapted to connect to the input interface of an adjacent segment;

wherein the input interface of the final segment is adapted to connect to the output interface of an adjacent segment and the output interface of the final segment is adapted to allow a user to manipulate an object;

wherein each segment of the plurality of interconnected segments between the first segment and the final segment is arranged with the input interface engaging the output interface of a first adjacent segment and with the output interface engaging the input interface of a second adjacent segment such that the plurality of interconnected segments provides the user of the prosthetic arm apparatus with movement capability in a plurality of degrees of freedom;

wherein each segment of the plurality of segments is adapted to be connected and disconnected from the adjacent segments at the input interface and output interface so that a number of segments in the plurality of segments may be selected depending upon a degree of amputation of the user, thereby providing the user with substantially the same movement capabilities as a human arm;

wherein at least one segment of the plurality of segments includes a non-backdriving clutch disposed in the drive system between the at least one actuator and the output interface, the non-backdriving clutch comprising;

an output hex connected to the output interface of the at least one segment;

an input cage connected to the at least one actuator;

a clutch race constraining the input cage and the output hex; and

a plurality of roller bearings disposed within the clutch race around the periphery of the output hex at an interface between the output hex and the input cage;

wherein the non-backdriving clutch transfers power from the at least one actuator to the output interface of the at least one segment when the actuator is actuated to generate movement of the output interface in either of two opposing directions and prevents backward transfer of power from the output interface to the at least one actuator of the at least one segment in both of the two opposing directions by an engagement of the output hex against the roller bearings and the clutch race; and

wherein the final segment of the plurality of segments is a hand assembly comprising;

a thumb structure;

an index finger structure; and

an MRP structure,

wherein the thumb structure, index finger structure and MRP structure are each driven independently.

13. The prosthetic arm apparatus according to claim 12 further comprising a tactile feedback system including:

a tactile feedback sensor; and

a feedback actuator;

wherein the tactile feedback sensor senses force information, relays the force information to the feedback actuator, and the feedback actuator communicates the feedback information to the user.

14. The prosthetic arm apparatus according to claim 13, wherein the feedback actuator is a vibration motor.

15. The prosthetic arm apparatus according to claim 13, wherein the feedback actuator is incorporated into a prosthetic controller.

16. A prosthetic arm apparatus comprising:

a plurality of interconnected segments arranged adjacent to one another from a first segment to a final segment, each segment of the plurality of interconnected segments being independently actuatable and having;

an input interface;

an output interface; and

at least one actuator disposed within the segment between the input interface and the output interface, the at least one actuator driving the output interface through a drive system to cause relative movement in at least two opposing directions between the input interface and the output interface when actuated;

wherein the input interface of the first segment is adapted to connect with a prosthetic harness and the output interface of the final segment is adapted to allow a user to manipulate an object;

wherein the input interface of each segment between the first segment and the final segment engages the output interface of a first adjacent segment and the output interface of each segment between the first segment and the final segment engages the input interface of a second adjacent segment, each segment being configured to connect and disconnect from the adjacent segments at the input interface and output interface; and

wherein at least one segment of the plurality of segments includes a non-backdriving clutch disposed in the drive system between the at least one actuator and the output interface, the non-backdriving clutch comprising;

an output hex connected to the output interface of the at least one segment;

an input cage connected to the at least one actuator;

a clutch race constraining the input cage and the output hex; and

a plurality of roller bearings disposed within the clutch race around the periphery of the output hex at an interface between the output hex and the input cage;

wherein the non-backdriving clutch transfers power from the at least one actuator to the output interface when the actuator is actuated to generate movement of the output interface in either of the two opposing directions and prevents backward transfer of power from the output interface to the at least one actuator in both of the two opposing directions by an engagement of the output hex against the roller bearings and clutch race.

17. The prosthetic arm apparatus according to claim 16, wherein the periphery of the output hex has six sides;

and

wherein two roller bearings are disposed within the clutch race on each side of the output hex.

18. The prosthetic arm apparatus according to claim 17, wherein the output hex is adapted to drive at least one roller bearing on each side of the output hex into the clutch race upon application of a force to the output interface.

19. The prosthetic arm apparatus according to claim 16, wherein the input cage is configured to rotate the output hex and drive the plurality of roller bearings within the clutch race when the actuator is actuated to generate movement of the output interface.