Electronic drill guide

• US 9,114,494 B1
• Filed: 03/14/2013
• Issued: 08/25/2015
• Est. Priority Date: 03/14/2013
• Status: Active Grant

• Current Assignee: Kenneth Jack Mah
• Original Assignee: Kenneth Jack Mah
• Inventors: Mah, Kenneth Jack
• Primary Examiner(s): Martin, Laura
• Assistant Examiner(s): Lange, Rhyan C
• Application Number:
  US13/828,898
• Time in Patent Office: 894 Days
• Field of Search: 332/63, 336/26
• US Class Current: 1/1
• CPC Class Codes: A61B 2017/00725 Calibration or performance testing
• CPC Class Codes: A63B 53/0487 for putters A63B53/065 takes precedence
• CPC Class Codes: A63B 69/3685 Putters or attachments on putters, e.g. for measuring, aligning A63B69/3614 takes precedence
• CPC Class Codes: B23Q 17/2225 with the toolholder as reference-element
• CPC Class Codes: B23Q 17/2233 for adjusting the tool relative to the workpiece
• CPC Class Codes: B23Q 17/24 using optics or electromagnetic waves
• CPC Class Codes: B23Q 17/2414 for indicating desired positions guiding the positioning of tools or workpieces B25H1/0092 takes precedence
• CPC Class Codes: B25C 7/00 Accessories for nailing or stapling tools, e.g. supports for tools operated by detonation of a cartridge B25C1/18
• CPC Class Codes: B25H 1/0092 by optical means
• CPC Class Codes: G01B 11/26 for measuring angles or tapers; for testing the alignment of axes

Abstract

One embodiment of an alignment apparatus for aligning an object, such as a tool or other implement, perpendicular with respect to a horizontal or a vertical target surface, comprises a three-axis accelerometer and at least two forward-facing distance sensors and a projection display comprising four addressable laser projectors. The accelerometer and distance sensor outputs are mapped to a predefined graphic symbol representing the orientation of the tool relative to the target surface, in particular when the tool is perpendicular to the target surface. The projection display projects the predefined symbol onto the target surface where it may be easily viewed by the tool operator allowing the operator to make any necessary corrections to the tool position.

Claims

1. An apparatus for facilitating the alignment of a power tool substantially parallel or substantially orthogonal with respect to the Earth'"'"'s gravity, comprising:

a. an enclosure suitable for attachment to said power tool;

b. at least three accelerometers fixed to said enclosure, said accelerometers being orthogonal to each other, said accelerometers having outputs;

c. a processing circuit connected to said accelerometer outputs;

d. a noise generator connected to said processing circuit; and

e. a projection display connected to said processing circuit, said projection display comprising at least four addressable laser line projectors,

whereby the orientation of said power tool with respect to the Earth'"'"'s gravity may be deduced from viewing said projection display'"'"'s output.

2. The apparatus of claim 1 further including:

a. a first forward-facing distance sensor fixed to said enclosure, said first distance sensor having an output;

b. a second forward-facing distance sensor fixed to said enclosure, said second distance sensor having an output, said distance sensors having a substantial horizontal space between them, said distance sensor outputs connected to said processing circuit,

whereby the orientation of said power tool with respect to a substantially vertical target surface may be deduced from viewing said projection display'"'"'s output.

3. The apparatus of claim 2 further including an audible alerting device.

4. The apparatus of claim 3 integrated into said power tool.

5. The apparatus of claim 2 integrated into said power tool.

6. The apparatus of claim 2 integrated into a power tool battery pack.

7. A method of displaying the orientation of a tool, said tool having a working axis, comprising:

a. providing at least four forward-facing laser line projectors projecting a luminous polygon onto a target surface;

b. providing sensors measuring said tool'"'"'s surroundings;

c. calculating a vertical difference signal from said sensors;

d. calculating a horizontal difference signal from said sensors;

e. adding a predetermined noise signal to said vertical difference signal;

f. adding said predetermined noise signal to said horizontal difference signal;

g. varying the intensity of the output of said line laser projectors based on the value of said vertical difference signal and the value of said horizontal difference signal,

whereby said tool orientation relative to said target surface is described by the relative brightness of the sides of said luminous polygon projected onto said target surface, in particular, when said working axis is oriented substantially orthogonal to said target surface.

8. The method of claim 7 wherein said polygon is a square.

9. The method of claim 7 wherein said laser line projectors comprise two vertical laser line projectors and two horizontal laser line projectors.

10. The method of claim 7 wherein said sensors comprise a plurality of accelerometers.

11. The method of claim 7 wherein said sensors comprise a plurality of distance sensors.