Spatial light modulation method for determining droplet motion characteristics

• US 9,114,606 B1
• Filed: 04/07/2014
• Issued: 08/25/2015
• Est. Priority Date: 04/07/2014
• Status: Active Grant

• Current Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Original Assignee: Palo Alto Research Center, Inc. (Xerox Holdings Corp.)
• Inventors: Ready, Steven E., Kiesel, Peter, Martini, Joerg
• Primary Examiner(s): Feggins, Kristal
• Application Number:
  US14/246,893
• Time in Patent Office: 505 Days
• Field of Search: 347/9, 347/10, 347/14, 347/16, 347/17, 347/19, 347/40
• US Class Current: 1/1
• CPC Class Codes: B41J 2/0456 detecting drop size, volume or weight
• CPC Class Codes: B41J 2/04561 detecting presence or properties of a drop in flight
• CPC Class Codes: B41J 2/04581 controlling heads based on piezoelectric elements
• CPC Class Codes: B41J 2/16579 Detection means therefor, e.g. for nozzle clogging
• CPC Class Codes: B41J 2/16585 for paper-width or non-reciprocating print heads
• CPC Class Codes: B41J 2/2142 Detection of malfunctioning nozzles generating single droplets or particles on demand by pressure, e.g. electromechanical transducers B41J2/045, B41J2/05; jet deflection sensors B41J2/125; for cleaning purposes B41J2/16579
• CPC Class Codes: B41J 2/2146 for line print heads

Abstract

Approaches for determining the delivery success of a droplet from an ink jet print head are disclosed. On approach utilizes an apparatus for the ink jet printer that includes an ejector, a spatial filter, a detector, and an analyzer. The ejector is configured to release an ink droplet along a path and the spatial filter has a plurality of features. The detector is positioned to sense light emanating from the droplet along the path with the sensed light being modulated according to the features as the droplet moves along the path relative to the spatial filter. The detector is configured to generate a time-varying electrical signal in response to the sensed light. The analyzer determines one or more physical, spatial, or dynamic characteristics of the droplet based upon the time-varying signal.

Claims

1. An apparatus for an ink jet printer, comprising:

an ejector configured to release an ink droplet along a path within the ink jet printer;

a spatial filter having a plurality of features;

a detector positioned to sense light emanating from the droplet along the path, the sensed light being modulated according to the plurality of features as the droplet moves along the path relative to the spatial filter, the detector configured to generate a time-varying electrical signal in response to the sensed light; and

an analyzer to determine one or more characteristics of the droplet based upon the time-varying signal.

2. The apparatus of claim 1, wherein the characteristics include physical characteristics that comprise one or more of a three dimensional shape, a three dimensional size, a width of the droplet in a lateral direction relative to the spatial filter, a length of the droplet in a longitudinal direction relative to the spatial filter, and a thickness of the droplet in a depth direction relative to the spatial filter.

3. The apparatus of claim 1, wherein the characteristics include spatial characteristics that comprise one or more of a location and trajectory of the droplet in multiple dimensions.

4. The apparatus of claim 1, wherein the characteristics include dynamic characteristics that comprise one or more of a speed of the droplet, a separation of the droplet into a plurality of droplets, a combination of the droplet with one or more additional droplets, and a uniformity or non-uniformity of speed, size, trajectory, and shape of a group of sequentially released droplets including the droplet.

5. The apparatus of claim 1, further comprising control circuitry configured to vary the one or more physical, spatial, or dynamic characteristics based upon the determined characteristics.

6. The apparatus of claim 5, wherein the control circuitry adjusts a waveform of a piezoelectric transducer that drives the ejector.

7. The apparatus of claim 1, wherein the ejector comprises a plurality of ejectors and the detector comprises a large area detector, and wherein the large area detector can determine which of the plurality of ejectors the droplet was released from and determine the one or more characteristics of the droplet during a printer warm-up operation.

8. The apparatus of claim 1, wherein the wherein the ejector comprises a plurality of ejectors and the detector comprises a plurality of detectors, and wherein the plurality of detectors can determine which of the plurality of ejectors the droplet was released from and can simultaneously distinguish between the one or more characteristics of multiple droplets during normal printing operation.

9. The apparatus of claim 1, wherein the ejector comprises a plurality of ejectors and the spatial filter comprises one or more of spatial filters, and wherein the one or more spatial filters have a different arrangement of features corresponding to each of the plurality of ejectors to allow for a determination of which of the plurality of ejectors the droplet was released from.

10. The apparatus of claim 1, further comprising:

a medium disposed in the path adjacent the ejector;

a fixture disposed between the ejector and the medium, wherein the spatial filter and the detector are housed in the fixture.

11. The apparatus of claim 1, wherein the spatial filter, analyzer, and detector allow for distinction between multiple simultaneously detected droplets.

12. The apparatus of claim 1, wherein analyzer is configured to perform parallel analysis on the time-varying signal in order to provide diagnostics on an inkjet print head.

13. A system comprising:

an inkjet print head having a plurality of ejectors, each ejector configured to release one or more droplets along one or more paths;

an optical component configured to provide a measurement light;

one or more detectors positioned to detect light emanating from each of the one or more droplets along the one or more paths in response to the measurement light, the detected light being modulated as the one or more droplets move along a detection region, the one or more detectors configured to generate one or more time-varying signals in response to the detected light; and

an analyzer configured to simultaneously distinguish and determine one or more characteristics of the one or more droplets and correlate each of the one or more droplets with one of the plurality of ejectors based upon the one or more time-varying signals.

14. The system of claim 13, further comprising a spatial filter having a plurality of features, and wherein the plurality of features have a varied arrangement for each of the plurality of ejectors.

15. The system of claim 14, wherein the characteristics include physical characteristics that comprise one or more of a three dimensional shape, a three dimensional size, a width of each of the one or more droplets in a lateral direction relative to the spatial filter, a length of the droplet in a longitudinal direction relative to the spatial filter, and a thickness of each of the one or more droplets in a depth direction relative to the spatial filter.

16. The system of claim 13, wherein the characteristics include spatial characteristics that comprise one or more of a location and trajectory of each of the one or more droplets in one, two, three, and four dimensions.

17. The system of claim 13, wherein the dynamic characteristics comprise one or more of a speed of each of the one or more droplets, a separation of each of the one or more droplets into additional droplets, a combination of the one or more droplets with additional droplets, and a uniformity or non-uniformity of speed, size, trajectory, and shape of a group of sequentially released droplets ejected from one of the plurality of ejectors.

18. The system of claim 13, wherein the analyzer is configured to perform parallel analysis on the one or more time-varying signals in order to provide diagnostics on the inkjet print head.

19. The system of claim 13, further comprising optics that provide a pattern to the measurement light along the detection region.

20. A method of analyzing delivery of inkjet droplets from a print head, comprising:

releasing a droplet from an ejector of the print head;

sensing a modulated light from the droplet moving along a path relative to a spatial filter;

generating a time-varying signal in response to the detected light; and

analyzing the time-varying signal to determine one or more characteristics of the droplet based upon the time-varying signal.

21. The method of claim 20, wherein the ejector comprises a plurality of ejectors and the spatial filter has a plurality of features with a varied arrangement for each of the plurality of ejectors.

22. The method of claim 20, further comprising performing parallel analysis on the time-varying signal in order to provide diagnostics on the print head.

23. The method of claim 20, further comprising:

providing a fluorescence in the droplet; and

exciting the fluorescence within the droplet to generate light from the droplet.

24. The method of claim 20, further comprising adjusting a waveform of a piezoelectric transducer that drives the ejector.

25. A method comprising:

sensing a modulated light from a ink droplet moving along a path relative to a spatial filter;

generating a time-varying signal in response to the detected light; and

analyzing the time-varying signal to determine one or more dynamic characteristics of the droplet including a separation of the droplet into a plurality of droplets, a combination of the droplet with one or more additional droplets, and a uniformity or non-uniformity of speed, size, trajectory, and shape of a group of sequentially released droplets including the droplet.