Ball bearing assembly notification mechanism

• US 9,115,761 B2
• Filed: 06/03/2013
• Issued: 08/25/2015
• Est. Priority Date: 06/03/2013
• Status: Active Grant

• Current Assignee: Garrett Transportation I Inc. (Garrett Motion, Inc.)
• Original Assignee: Honeywell International Inc.
• Inventors: Mavrosakis, Peter, Kanigowski, Voytek
• Primary Examiner(s): Amin, Bhavesh V
• Application Number:
  US13/908,537
• Publication Number:
  US 20140358363A1
• Time in Patent Office: 813 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: F16C 19/14 for both radial and axial load
• CPC Class Codes: F16C 19/183 with two rows at opposite angles
• CPC Class Codes: F16C 19/184 in O-arrangement
• CPC Class Codes: F16C 19/52 with devices affected by abnormal or undesired conditions
• CPC Class Codes: F16C 19/527 related to vibration and noise
• CPC Class Codes: F16C 2233/00 Monitoring condition, e.g. temperature, load, vibration
• CPC Class Codes: F16C 2360/24 Turbochargers
• CPC Class Codes: F16C 33/585 of raceways, e.g. ribs to guide the rollers
• CPC Class Codes: F16C 41/00 Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
• CPC Class Codes: F16C 41/008 Identification means, e.g. markings, RFID-tags; Data transfer means
• CPC Class Codes: G01M 13/045 Acoustic or vibration analysis
• CPC Class Codes: G07C 3/00 Registering or indicating the condition or the working of machines or other apparatus, other than vehicles
• CPC Class Codes: G07C 5/00 Registering or indicating the working of vehicles

Abstract

A ball bearing assembly can include an outer race that includes an inner surface; an inner race that comprises an outer surface that includes an imperfection and a shoulder disposed at a shoulder angle where the imperfection is disposed at an angle in a range from about 50% of the shoulder angle to about 100% of the shoulder angle; and balls disposed between the inner surface of the outer race and the outer surface of the inner race. Various other examples of devices, assemblies, systems, methods, etc., are also disclosed.

Claims

1. A system comprising:

a turbocharger that comprises a ball bearing assembly that comprises balls and an imperfection;

a sensor to sense acoustic energy; and

circuitry to issue a notification based at least in part on sensed acoustic energy being generated by at least some of the balls contacting the imperfection.

2. The system of claim 1 wherein the imperfection comprises an imperfection in an outer surface of an inner race of the ball bearing assembly.

3. The system of claim 2 wherein the outer surface of the inner race comprises an outer surface of a shaft.

4. The system of claim 1 wherein the imperfection comprises an imperfection in an inner surface of an outer race of the ball bearing assembly.

5. The system of claim 1 wherein the imperfection comprises an imperfection in a ball separator that guides at least some of the balls.

6. The system of claim 1 wherein the imperfection comprises an imperfection in one of the balls.

7. The system of claim 1 comprising a variable geometry unit and circuitry to implement a test regimen by adjusting the variable geometry unit.

8. The system of claim 1 wherein the ball bearing assembly comprises:

an outer race that comprises an inner surface; and

an inner race that comprises an outer surface that comprises the imperfection and a shoulder disposed at a shoulder angle wherein the imperfection is disposed at an angle in a range from about 50% of the shoulder angle to about 100% of the shoulder angle wherein the balls are disposed between the inner surface of the outer race and the outer surface of the inner race.

9. The system of claim 1 wherein the ball bearing assembly comprises an outer race that comprises an inner surface and an inner race that comprises an outer surface, wherein the imperfection comprises a deviation in the outer surface of the inner race and wherein the deviation comprises at least one member selected from a group consisting of a raised deviation and a recessed deviation.

10. The system of claim 1 wherein the ball bearing assembly comprises an outer race that comprises an inner surface and an inner race that comprises an outer surface and wherein the imperfection comprises surface roughness of the outer surface of the inner race.

11. The system of claim 1 wherein the ball bearing assembly comprises from about 5 to about 15 balls.

12. The system of claim 1 wherein the ball bearing assembly comprises a unitary outer race.

13. The system of claim 1 wherein the ball bearing assembly comprises a turbine side inner race or a compressor side inner race.

14. The system of claim 1 wherein the ball bearing assembly comprises:

an outer race that comprises an inner surface;

a first inner race that comprises an outer surface that comprises an imperfection and a shoulder disposed at a shoulder angle wherein the imperfection is disposed at an angle in a range from about 50% of the shoulder angle to about 100% of the shoulder angle; and

a second inner race that comprises an outer surface that comprises an imperfection and a shoulder disposed at a shoulder angle wherein the imperfection is disposed at an angle in a range from about 50% of the shoulder angle to about 100% of the shoulder angle;

wherein the balls comprise a first set of balls disposed between the inner surface of the outer race and the outer surface of the first inner race; and

a second set of balls disposed between the inner surface of the outer race and the outer surface of the second inner race.

15. The system of claim 14 wherein, for a given rotational speed of the inner races, the imperfection of the first inner race generates a first frequency upon contact with the first set of balls and the imperfection of the second inner race generates a second frequency upon contact with the second set of balls.

16. The system of claim 15 wherein the first frequency differs from the second frequency.