Electrical system and method for a hybrid-electric vehicle

• US 9,118,210 B2
• Filed: 10/15/2012
• Issued: 08/25/2015
• Est. Priority Date: 10/15/2012
• Status: Active Grant

• Current Assignee: GM Global Technology Operations LLC (General Motors Company)
• Original Assignee: GM Global Technology Operations LLC (General Motors Company)
• Inventors: Namuduri, Chandra S., Reynolds, Michael G., Shoemaker, Kenneth J., Mui, Danny Y., Moreno, Theo L., Crawford, James F., Schfer, Detlev
• Primary Examiner(s): Barnie, Rexford
• Assistant Examiner(s): Vu, Toan
• Application Number:
  US13/652,116
• Publication Number:
  US 20140103722A1
• Time in Patent Office: 1,044 Days
• Field of Search: 307/28, 307/38, 307/39, 307/9.1, 307/10.1, 307/10.6, 307/10.7
• US Class Current: 1/1
• CPC Class Codes: B60L 1/003 to auxiliary motors, e.g. for pumps, compressors
• CPC Class Codes: B60L 2240/545 Temperature
• CPC Class Codes: B60L 2250/16 by display
• CPC Class Codes: B60L 50/16 with provision for separate direct mechanical propulsion
• CPC Class Codes: B60L 50/40 using propulsion power supplied by capacitors
• CPC Class Codes: B60L 58/20 having different nominal voltages
• CPC Class Codes: H02J 7/1423 with multiple batteries
• CPC Class Codes: H02J 7/345 using capacitors as storage or buffering devices
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Abstract

An electrical system includes a battery for providing electrical power to a starter mechanism and an auxiliary load of a hybrid-electric vehicle. An electric double-layer capacitor (“EDLC”) is electrically connectable to the battery and the auxiliary load. A separation switch is electrically connected between the battery and the EDLC for electrically separating the battery from the EDLC and the auxiliary load. The separation switch is opened in response to the voltage across the battery being less than the voltage across the EDLC.

Claims

1. A system, comprising:

a battery for providing electrical power to a starter mechanism and an auxiliary load;

an electric double-layer capacitor (“

EDLC”

) electrically connectable to said battery and the auxiliary load;

a separation switch electrically connected between said battery and said EDLC that electrically separates said battery from said EDLC; and

a charge regulation switch electrically connected between said separation switch and said EDLC for regulating the charge stored by said EDLC;

said charge regulation switch configured to close when (1) the voltage across the battery is less than a predetermined maximum voltage of the EDLC and (2) the absolute value of the difference between the voltage across the EDLC and the voltage across the battery is less than a first predetermined calibration value.

2. A system as set forth in claim 1 wherein said charge regulation switch comprises a mechanically actuated switch.

3. A system as set forth in claim 1 further comprising a temperature sensor in communication with said charge regulation switch for sensing the temperature of said EDLC and opening said charge regulation switch when the temperature of said EDLC exceeds a predetermined value.

4. A system as set forth in claim 1 wherein said charge regulation switch comprises a field-effect transistor (“

FET”

).

5. A system as set forth in claim 1 wherein said charge regulation switch is further defined as two charge regulation switches.

6. A system as set forth in claim 1 wherein said charge regulation switch comprises a first FET and a second FET.

7. A system as set forth in claim 6 wherein said first FET and said second FET are electrically connected in anti-series with one another.

8. A system as set forth in claim 1 wherein said separation switch comprises a Shottky diode.

9. A system as set forth in claim 1 wherein said separation switch comprises a mechanically actuated switch.

10. A system as set forth in claim 1 wherein said separation switch comprises a FET.

11. A system as set forth in claim 1 further comprising a generator electrically connected to said battery for charging said battery and/or said EDLC.

12. A method of controlling an electrical system, the system including a battery for providing electrical power to a starter mechanism and an auxiliary load, an EDLC electrically connectable to the battery and the auxiliary load, a separation switch electrically connected between the battery and the EDLC for electrically separating the battery from the EDLC, and a charge regulation switch electrically connected between the separation switch and the EDLC, said method comprising:

sensing the voltage across the battery;

sensing the voltage across the EDLC;

opening the separation switch to electrically separate the battery from the EDLC in response to the voltage across the battery being less than the voltage across the EDLC; and

closing the charge regulation switch when (1) the voltage across the battery is less than a predetermined maximum voltage of the EDLC and (2) the absolute value of the difference between the voltage across the EDLC and the voltage across the battery is less than a first predetermined calibration value.

13. A method as set forth in claim 12 further comprising closing the separation switch in response to the voltage across the battery being greater than the voltage across the EDLC.

14. A method as set forth in claim 12 further comprising opening the charge regulation switch when (1) the voltage across the EDLC is greater than or equal to the predetermined maximum voltage of the EDLC, (2) the voltage across the EDLC is less than or equal to a predetermined minimum voltage for the EDLC, or (3) the absolute value of the difference between the voltage across the EDLC and the voltage across the battery is greater than a second predetermined calibration value.

15. A vehicle, comprising:

at least one electrical load;

a battery electrically connectable to said at least one electrical load for providing electrical power to said at least one electrical load;

a generator electrically connected to said battery for supplying electrical power to said battery and/or said at least one electrical load;

a starter mechanism electrically connectable to said battery for starting a motor;

a starter motor switch electrically connected between said battery and said starter mechanism for controlling operation of said starter mechanism;

an electric double-layer capacitor (“

EDLC”

) electrically connectable to said battery;

a separation switch electrically connected between said battery and said EDLC that electrically separates said battery from said EDLC; and

a charge regulation switch electrically connected between said separation switch and said EDLC for regulating the charge stored by said EDLC;

said charge regulation switch configured to close when (1) the voltage across the battery is less than a predetermined maximum voltage of the EDLC and (2) the absolute value of the difference between the voltage across the EDLC and the voltage across the battery is less than a first predetermined calibration value.