ARC based adaptive control system for an electrosurgical unit

• US 9,119,624 B2
• Filed: 10/08/2013
• Issued: 09/01/2015
• Est. Priority Date: 04/24/2006
• Status: Active Grant

• Current Assignee: Covidien AG (Medtronic Plc)
• Original Assignee: Covidien AG (Medtronic Plc)
• Inventors: Wham, Robert H.
• Primary Examiner(s): HUPCZEY, JR, RONALD JAMES
• Application Number:
  US14/048,946
• Publication Number:
  US 20140039490A1
• Time in Patent Office: 693 Days
• US Class Current: 1/1
• CPC Class Codes: A61B 18/1206 Generators therefor
• CPC Class Codes: A61B 2018/00726 Duty cycle
• CPC Class Codes: A61B 2018/00875 Resistance or impedance
• CPC Class Codes: A61B 2018/1213 creating an arc

Abstract

A system and method for performing electrosurgical procedures are disclosed. The system includes an electrosurgical generator adapted to supply electrosurgical energy to tissue in form of one or more electrosurgical waveforms having a crest factor and a duty cycle. The system also includes sensor circuitry adapted to measure impedance and to obtain one or more measured impedance signals. The sensor circuitry is further adapted to generate one or more arc detection signals upon detecting an arcing condition§. The system further includes a controller adapted to generate one or more target control signals as a function of the measured impedance signals and to adjust output of the electrosurgical generator based on the arc detection signal. An electrosurgical instrument is also included having one or more active electrodes adapted to apply electrosurgical energy to tissue.

Claims

1. A method for controlling an electrosurgical generator, the method comprising the steps of:

outputting electrosurgical energy;

measuring impedance to obtain at least one measured impedance signal;

filtering the at least one measured impedance signal to detect an arcing condition; and

adjusting a PID gain of a controller of the electrosurgical generator to adjust the output of electrosurgical energy in response to the detected arcing condition without terminating the output of electrosurgical energy.

2. A method according to claim 1, wherein adjusting the output of electrosurgical energy includes adjusting a crest factor of the electrosurgical energy to enhance or extinguish the arcing condition.

3. A method according to claim 1, wherein adjusting the output of electrosurgical energy includes adjusting a duty cycle to enhance or extinguish the arcing condition.

4. A method according to claim 3, wherein adjusting the duty cycle includes increasing the duty cycle to extinguish the arcing condition.

5. A method according to claim 1, wherein adjusting the PID gain includes reducing the PID gain as a level of the detected arcing condition increases.

6. A method according to claim 1, wherein adjusting the output of electrosurgical energy includes adjusting at least one parameter of the electrosurgical energy selected from the group consisting of voltage, current, and power.

7. A method according to claim 1, wherein the electrosurgical energy is initially output at a first operating condition prior to detection of the arcing condition, the electrosurgical energy being output at a second operating condition during adjustment of the output of electrosurgical energy in response to the arcing condition, and the output of the electrosurgical energy returns to the first operating condition after the arcing condition has been extinguished.

8. A method according to claim 7, wherein when the electrosurgical generator is in the first operating condition the electrosurgical generator responds to non-arcing conditions at a first rate, and when in the second operating condition the electrosurgical generator responds to the arcing condition at a second rate, the second rate being slower than the first rate.

9. A method according to claim 1, further including generating at least one target control signal as a function of the at least one measured impedance signal, the at least one target control signal controlling the output of electrosurgical energy.

10. A method according to claim 9, wherein adjusting the output of electrosurgical energy includes substituting an average impedance value for the at least one measured impedance signal when generating the at least one target control signal.

11. A method according to claim 9, wherein adjusting the output of electrosurgical energy includes substituting a maximum impedance value measured during the arcing condition for the at least one measured impedance signal when generating the at least one target control signal.

12. A method according to claim 9, wherein adjusting the output of electrosurgical energy includes substituting a minimum impedance value measured during the arcing condition for the at least one measured impedance signal when generating the at least one target control signal.

13. A method according to claim 9, wherein adjusting the output of electrosurgical energy includes substituting an impedance value that was measured immediately preceding the arcing condition for the at least one measured impedance signal when generating the at least one target control signal.

14. A method for controlling an electrosurgical generator, the method comprising the steps of:

outputting electrosurgical energy;

measuring impedance to obtain at least one measured impedance signal;

filtering the at least one measured impedance signal to detect an arcing condition;

substituting a maximum impedance value measured during the arcing condition for the at least one measured impedance signal;

adjusting the output of electrosurgical energy in response to the detected arcing condition without terminating the output of electrosurgical energy; and

generating at least one target control signal as a function of the at least one measured impedance signal, the at least one target control signal controlling the output of electrosurgical energy.