Applicator instruments for dispensing surgical fasteners during open repair procedures

• US 9,119,629 B2
• Filed: 05/31/2013
• Issued: 09/01/2015
• Est. Priority Date: 05/11/2012
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Incorporated (Johnson & Johnson)
• Inventors: Cardinale, Michael, Souls, Doug, Cohn, Simon, Gabel, Jonathan B., Daniel, Matthew, Ferreira, Danial Paul
• Primary Examiner(s): SHI, KATHERINE MENGLIN
• Application Number:
  US13/906,596
• Publication Number:
  US 20130304092A1
• Time in Patent Office: 823 Days
• US Class Current: 1/1
• CPC Class Codes: A61B 17/064 Surgical staples, i.e. penetrating the tissue
• CPC Class Codes: A61B 17/0682 for applying U-shaped staples or clamps, e.g. without a forming anvil
• CPC Class Codes: A61B 17/1285 for minimally invasive surgery
• CPC Class Codes: A61B 2090/08021 of the patient or his organs
• CPC Class Codes: A61B 2090/0807 Indication means

Abstract

An applicator instrument for dispensing surgical fasteners includes a housing, a firing system disposed in the housing and being moveable in distal and proximal directions along a first axis, and an elongated shaft extending from the housing, the elongated shaft having a proximal section and a distal section that is oriented at an angle relative to the proximal section. A plurality of surgical fasteners are disposed in the elongated shaft. The applicator instrument has a handle that extends upwardly from the housing along a second axis that defines an acute angle with the first axis. A trigger is mounted on the handle, and a linkage couples the trigger with the handle and the firing system. When the trigger is squeezed, the linkage guides the trigger along a linear path of movement relative to the handle.

Claims

1. An applicator instrument for dispensing surgical fasteners comprising:

a housing;

a firing system disposed in said housing and being moveable in distal and proximal directions along a first axis;

an elongated shaft extending from said housing, said elongated shaft having a proximal section and a distal section that is oriented at an angle relative to the proximal section;

a plurality of surgical fasteners disposed in said elongated shaft for being dispensed from a distal end of said elongated shaft;

a handle extending upwardly from said housing along a second axis that defines an acute angle with said first axis;

a trigger mounted on said handle;

a linkage coupling said trigger with said handle and said firing system, wherein when said trigger is squeezed toward said handle, said linkage guides said trigger along a linear path of movement relative to said handle, wherein said trigger has a longitudinal axis that is parallel to the second axis of said handle, and wherein the second axis of said handle and the longitudinal axis of said trigger slope toward the distal end of said elongated shaft.

2. The applicator instrument as claimed in claim 1, wherein the proximal section of said elongated shaft extends along the first axis, and wherein said elongated shaft has a curved section located between the proximal section and the distal section.

3. The applicator instrument as claimed in claim 1, wherein said surgical fasteners are arranged in series within said elongated shaft for being dispensed one at a time from the distal end of said elongated shaft.

4. The applicator instrument as claimed in claim 3, wherein said trigger is squeezed toward said handle and a proximal end of said applicator instrument for activating said linkage, which, in turn, moves said firing system along the first axis toward the distal end of said elongated shaft.

5. The applicator instrument as claimed in claim 4, further comprising a guide member disposed inside said elongated shaft and extending along the length of said elongated shaft, wherein said guide member curves and has a curved conduit that extends along the length of said guide member.

6. The applicator instrument as claimed in claim 5, wherein said curved conduit comprises:

an advancing channel for advancing said surgical fasteners toward the distal end of said elongated shaft; and

a firing channel for dispensing said surgical fasteners one at a time from the distal end of said elongated shaft.

7. The applicator instrument as claimed in claim 6, further comprising:

an advancer element disposed in said advancer element channel and being moveable in distal and proximal directions for advancing said surgical fasteners toward the distal end of said elongated shaft;

an anti-backup member disposed in said advancer element channel and opposing said advancer element for preventing said surgical fasteners from moving toward the proximal end of said elongated shaft;

a firing rod disposed in said firing channel and being moveable between a retracted position and an extended position for dispensing a lead surgical fastener from the distal end of said elongated shaft;

a distal-most end of said anti-backup member including a staging leaf that receives a leading one of said surgical fasteners from said advancer element and transfers the leading one of said surgical fasteners from said advancer element channel to said firing channel for being aligned with said firing rod;

a wire staging spring attached to said guide member and having a distal end that contacts said staging leaf for applying a spring force for urging said staging leaf into alignment with said firing channel.

8. The applicator instrument as claimed in claim 1, wherein said linkage comprises:

a first rotating link having upper gear teeth and lower gear teeth, said first rotating link being disposed inside an upper portion of said trigger;

a first pivot pivotally securing said first rotating link to the upper portion of said trigger;

a second rotating link having upper gear teeth and lower gear teeth, said second rotating link being disposed inside a lower portion of said trigger;

a second pivot pivotally securing said second rotating link to the lower portion of said trigger;

the lower gear teeth of said first rotating link meshing with the upper gear teeth of said second rotating link so that when said trigger is squeezed said first and second rotating links rotate at the same rate.

9. The applicator instrument as claimed in claim 8, further comprising a first rack located near the upper end of said handle for meshing with the upper gear teeth of said first rotating link and a second rack located near an upper end of said housing of said applicator instrument for meshing with the lower gear teeth of said second rotating link.

10. The applicator instrument as claimed in claim 1, further comprising a counter located at an upper end of said handle and remote from said housing for indicating the number of surgical fasteners dispensed from or remaining in said applicator instrument.

11. The applicator instrument as claimed in claim 1, wherein said elongated shaft has an articulating section between the proximal section and the distal section thereof.

12. The applicator instrument as claimed in claim 1, wherein said elongated shaft is rotatable relative to said housing.

13. An applicator instrument for dispensing surgical fasteners comprising:

a housing;

a firing system disposed in said housing and being moveable in distal and proximal directions along a first axis;

an elongated shaft extending from said housing, said elongated shaft having a proximal section and a distal section that is oriented at an angle relative to the proximal section;

a plurality of surgical fasteners disposed in said elongated shaft for being dispensed from a distal end of said elongated shaft;

a handle extending upwardly from said housing along a second axis that defines an acute angle with said first axis;

a trigger mounted on said handle;

a linkage coupling said trigger with said handle and said firing system, wherein when said trigger is squeezed toward said handle, said linkage guides said trigger along a linear path of movement relative to said handle, wherein the linear path of movement of said trigger defines a third axis that forms an acute angle with the first axis and is perpendicular to the second axis.

14. An applicator instrument for dispensing surgical fasteners comprising:

a housing defining a bottom of said applicator instrument;

a firing system disposed in said housing and being moveable in distal and proximal directions;

a handle extending upwardly from said housing and sloping toward a distal end of said applicator instrument, said handle having an upper end that defines a top of said applicator instrument;

a shaft extending distally from said housing near the bottom of said applicator instrument, said shaft having a proximal section that extends along a longitudinal axis of said applicator instrument and a distal section that is oriented at an angle relative to the proximal section for extending upwardly toward the top of said applicator instrument;

a plurality of surgical fasteners loaded into said shaft;

a trigger mounted on said handle for moving along a linear path relative to said handle for actuating said firing system so as to dispense said surgical fasteners from a distal end of said shaft, wherein said handle and said trigger have respective longitudinal axes that are parallel to one another, and wherein the respective longitudinal axes slope toward the distal end of said shaft.

15. The applicator instrument as claimed in claim 14, further comprising a linkage coupling said trigger with said handle and said firing system, wherein when said trigger is squeezed toward said handle, said linkage guides movement of said trigger along the linear path relative to said handle.

16. The applicator instrument as claimed in claim 15, wherein said linkage comprises:

a first rotating link having upper gear teeth and lower gear teeth, said first rotating link being disposed inside an upper portion of said trigger;

a first pivot pivotally securing said first rotating link to the upper portion of said trigger;

a second rotating link having upper gear teeth and lower gear teeth, said second rotating link being disposed inside a lower portion of said trigger;

a second pivot pivotally securing said second rotating link to the lower portion of said trigger;

the lower gear teeth of said first rotating link meshing with the upper gear teeth of said second rotating link so that when said trigger is squeezed said first and second rotating links rotate at the same rate for guiding movement of said trigger along the linear path.

17. An applicator instrument for dispensing surgical fasteners comprising:

a housing defining a bottom of said applicator instrument;

a firing system disposed in said housing and being moveable in distal and proximal directions;

a handle extending upwardly from said housing and sloping toward a distal end of said applicator instrument, said handle having an upper end that defines a top of said applicator instrument;

a shaft extending distally from said housing near the bottom of said applicator instrument, said shaft having a proximal section that extends along a longitudinal axis of said applicator instrument and a distal section that is oriented at an angle relative to the proximal section for extending upwardly toward the top of said applicator instrument;

a plurality of surgical fasteners loaded into said shaft;

a trigger mounted on said handle for moving along a linear path relative to said handle for actuating said firing system so as to dispense said surgical fasteners from a distal end of said shaft, further comprising a cap secured to the distal end of said shaft, said cap having a lower distal edge and a distal face that slopes upwardly and proximally from said lower distal edge, said cap including a delivery window formed in said distal face, said delivery window having a lower end that is spaced from said lower distal edge.

18. An applicator instrument comprising:

a housing defining a bottom of said surgical instrument;

an elongated shaft extending from said housing along the bottom of said surgical instrument, said elongated shaft having a proximal end secured to said housing and a distal end remote therefrom;

a plurality of surgical fasteners disposed in said elongated shaft;

a handle extending upwardly from said housing along an axis that slopes toward the distal end of said elongated shaft, said handle having an upper end that defines a top of said surgical instrument;

a trigger mounted on said handle for moving relative to said handle along a linear path;

a linkage coupling said trigger with said handle for guiding movement of said trigger along the linear path relative to said handle, wherein said linkage comprises

a first rotating link having upper gear teeth and lower gear teeth, said first rotating link being disposed inside an upper portion of said trigger;

a first pivot pivotally securing said first rotating link to the upper portion of said trigger;

a second rotating link having upper gear teeth and lower gear teeth, said second rotating link being disposed inside a lower portion of said trigger;

a second pivot pivotally securing said second rotating link to the lower portion of said trigger; and

the lower gear teeth of said first rotating link meshing with the upper gear teeth of said second rotating link, wherein when said trigger is squeezed toward said trigger, said first and second rotating links rotate at the same rate for moving said trigger along the linear path relative to said handle.