Dual-bladed surgical saw and methods of use

• US 9,119,631 B1
• Filed: 03/14/2013
• Issued: 09/01/2015
• Est. Priority Date: 08/29/2012
• Status: Active Grant

• Current Assignee: Christopher B. Murphy
• Original Assignee: Christopher B. Murphy
• Inventors: Murphy, Christopher B.
• Primary Examiner(s): Yang, Andrew
• Application Number:
  US13/826,850
• Time in Patent Office: 901 Days
• Field of Search: 606/79, 606/82, 606/171, 303/69, 302/08, 302/66, 302/792, 302/99, 303/03, 303/02, 303/04, 173/214
• US Class Current: 1/1
• CPC Class Codes: A61B 17/142 with reciprocating saw blades, e.g. with cutting edges at the distal end of the saw blades
• CPC Class Codes: A61B 17/1682 for the foot or ankle
• CPC Class Codes: B26B 3/04 for performing several incisions simultaneously; Multiple-blade knives

Abstract

A dual-bladed surgical saw and methods of use are described. A preferred embodiment of the dual-bladed surgical saw include a saw body having a blade assembly attached thereto, the blade assembly being positioned about a rotational axis. A first blade is radially spaced about the rotational axis, extending outwardly from the blade assembly substantially parallel to the rotational axis, and terminating at a first cutting surface. A second blade is radially spaced about the rotational axis, extending outwardly from the blade assembly parallel to the rotational axis, and terminating at a second cutting surface. An oscillator mechanism is coupled to the first and second blades for simultaneously reciprocating the first and second blades. The first blade is independently rotatable relative to the second blade about the rotational axis for defining a predetermined cutting angle between the first blade and second blade.

Claims

1. A dual-bladed surgical saw comprising:

a saw body having a blade assembly attached thereto, the blade assembly being positioned about a rotational axis;

a first blade radially spaced about the rotational axis, extending outwardly from the blade assembly substantially parallel to the rotational axis, and terminating at a first cutting surface;

a second blade radially spaced about the rotational axis, extending outwardly from the blade assembly parallel to the rotational axis, and terminating at a second cutting surface;

an oscillator mechanism coupled to the first and second blades for simultaneously reciprocating the first and second blades;

wherein the first blade is independently rotatable relative to the second blade about the rotational axis for defining a predetermined cutting angle between the first blade and second blade.

2. The dual-bladed surgical saw of claim 1, wherein the second blade is independently rotatable relative to the first blade about the rotational axis.

3. The dual-bladed surgical saw of claim 1, further comprising an angle adjustment pin extending into the saw body from the blade assembly through the rotational axis, the angle adjustment pin being connected to the first and second blades and including a first position in which the first and second blades are freely rotatable thereabout and a second position in which the first and second blades are fixed in place.

4. The dual-bladed surgical saw of claim 3, wherein the angular adjustment pin includes a threaded section that mates with a threaded bore of a blade assembly mounting member forming part of the saw body and the adjustment pin is movable from the first position to the second position by screwing the threaded section into the threaded bore.

5. The dual-bladed surgical saw of claim 1, wherein the first blade is attached to a distal end of a first blade assembly and the second blade is attached to a distal end of a second blade assembly, the first and second blade assemblies extending outwardly from and non-parallel to the rotational axis so that the distal ends are radially spaced from the rotational axis.

6. The dual-bladed surgical saw of claim 5, further comprising an angle adjustment pin extending into the saw body through the rotational axis and the first and second blade assemblies, the angle adjustment pin including a first position in which the first and second blades are freely rotatable thereabout and a second position in which the first and second blades are fixed in place.

7. The dual-bladed surgical saw of claim 6, wherein the angular adjustment pin includes a threaded section that mates with a threaded bore of a blade assembly mounting member forming part of the saw body and the adjustment pin is movable from the first position to the second position by screwing the threaded section into the threaded bore.

8. The dual-bladed surgical saw of claim 5, wherein the first and second blade assemblies each include an elongated slot passing therethrough and extending towards the respective distal end and further comprising an angle adjustment pin extending into the saw body through the rotational axis and the elongated slots, the angle adjustment pin including a first position in which the first and second blades are freely rotatable and translatable thereabout and a second position in which the first and second blades are fixed in place.

9. The dual-bladed surgical saw of claim 5, wherein the first and second blade assemblies each include an elongated slot passing therethrough and extending towards the respective distal end and further comprising an angle adjustment pin extending into the saw body through the rotational axis and the elongated slots, the first and second blade assemblies being translatable along the elongated slot for changing a radial distance between each blade and the rotational axis.

10. The dual-bladed surgical saw of claim 1, wherein the first blade and second blades are attached to the saw body, respectively, by a first flexible arm and a second flexible arm, the first and second flexible arms being independently movable relative to one another and connected to an arcuate slot defining a path of translation of the first and second blades.

11. A dual-bladed surgical saw comprising:

a saw body having a first blade assembly and a second blade assembly attached thereto;

the first blade assembly including a first oscillator for reciprocating a first blade having a cutting surface at an end of the first blade opposite the first oscillator;

the second blade assembly including a second oscillator for reciprocating a second blade having a cutting surface at an end of the second blade opposite the second oscillator;

wherein the first blade is independently rotatable relative to the second blade about a rotational axis passing through the first and second blade assemblies for defining a predetermined cutting angle between the first blade and second blade.

12. The dual-bladed surgical saw of claim 11, further comprising first and second blade assembly arms attached, respectively, to the first and second blade assemblies, a goniometer attached to one of the blade assembly arms and a threaded bore in the other blade assembly arm, a goniometer slot passing through the goniometer, and a threaded fastener fitted through the goniometer slot and mated with the threaded bore, the threaded fastener being slidably disposed through the goniometer slot.

13. The dual-bladed surgical saw of claim 11, further comprising an angle adjustment pin extending into the saw body through the first and second blade assemblies through the rotational axis, the angle adjustment pin including a first position in which the first and second blades are freely rotatable thereabout and a second position in which the first and second blades are fixed in place.

14. The dual-bladed surgical saw of claim 13, wherein the angular adjustment pin includes a threaded section that mates with a threaded bore of a blade assembly mounting member forming part of the saw body and the adjustment pin is movable from the first position to the second position by screwing the threaded section into the threaded bore.

15. A method of shaping bone for mating the bone with an implant having an implant surface adapted to abut the shaped bone when installed, the method comprising:

positioning blades of a dual-bladed surgical saw to a predetermined cutting angle, the dual-bladed surgical saw including

a saw body having a blade assembly attached thereto, the blade assembly being positioned about a rotational axis;

a first blade radially spaced about the rotational axis, extending outwardly from the blade assembly substantially parallel to the rotational axis, and terminating at a first cutting surface;

a second blade radially spaced about the rotational axis, extending outwardly from the blade assembly parallel to the rotational axis, and terminating at a second cutting surface; and

an oscillator mechanism coupled to the first and second blades for simultaneously reciprocating the first and second blades;

simultaneously making first and second adjacent cuts separated by the cutting angle by contacting the bone with the first and second blades while the blades are reciprocating; and

making a third cut adjacent to the second cut, the third cut being separated from the second cut by the same or a different cutting angle by passing the first blade across the second cut while the second blade makes the third cut.

16. The method of claim 15, further comprising adjusting the cutting angle between subsequent cuts by rotating at least one of the blades about the rotational axis.

17. The method of claim 15, further comprising adjusting the cutting angle between subsequent cuts by rotating at least one of the blades about the rotational axis to a position at which planes defined by the first and second blades are parallel to planes defined by a pair of implant surfaces adapted to abut the bone when installed thereon.

18. The method of claim 15, further comprising, prior to making the first and second cuts, superimposing a template of a bone implant to be attached to the bone onto the bone to be cut, wherein the first, second and third cuts are made using the superimposed template as a guide.

19. The method of claim 15, wherein the first blade is independently rotatable relative to the second blade about the rotational axis for defining the predetermined cutting angle between the first blade and second blade.

20. The method of claim 15, wherein the dual-bladed surgical saw further includes an angle adjustment pin extending into the saw body from the blade assembly through the rotational axis, the angle adjustment pin being connected to the first and second blades and including a first position in which the first and second blades are freely rotatable thereabout and a second position in which the first and second blades are fixed in place.