Articulated cavity creator

• US 9,119,639 B2
• Filed: 08/09/2011
• Issued: 09/01/2015
• Est. Priority Date: 08/09/2011
• Status: Active Grant

• Current Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Original Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Inventors: Kuntz, Kyle
• Primary Examiner(s): Manahan, Todd
• Assistant Examiner(s): GIBSON, ERIC SHANE
• Application Number:
  US13/205,826
• Publication Number:
  US 20130041377A1
• Time in Patent Office: 1,484 Days
• Field of Search: 604/95.04, 604/528
• US Class Current: 1/1
• CPC Class Codes: A61B 17/162 Chucks or tool parts which are to be held in a chuck
• CPC Class Codes: A61B 17/1631 Special drive shafts, e.g. flexible shafts A61B17/1642, A61B17/164 take precedence
• CPC Class Codes: A61B 17/1642 for producing a curved bore
• CPC Class Codes: A61B 17/1671 for the spine

Abstract

Disclosed herein are devices for use through a cannula to create cavities within interior body regions. When deployed, the distal end of several such devices extend beyond the distal end of the catheter and can then be selectively curved into a shaped compression surface that, when articulated, creates a void within the interior body. This compression surface may then be withdrawn back into the cannula for removal and to make way for bone cement that, in certain instances, may be introduced through the same cannula.

Claims

1. An articulated tip assembly for creating a cavity in a body, the articulated tip assembly comprising:

an enclosure having a proximal end and a distal end, the enclosure adapted to change shape;

a shaft coupler coupled to the proximal end of the enclosure;

a plurality of interconnecting curving elements enclosed within the enclosure and movably coupled to the shaft coupler, each of the plurality of interconnecting curving elements includes a first channel;

a tip having;

a body portion coupled to the distal end of the enclosure and coupled to the plurality of interconnecting curving elements, a proximal end of the body including a partially-cylindrical convex male portion for operatively coupling with a corresponding partially-cylindrical concave female portion of an adjacent interconnecting curving element;

a head at a distal end of the body portion, the head defining a diameter greater than a diameter of the body portion, wherein the head continuously tapers from the distal end of the body portion to a distal edge of the head, the distal edge located at an end of the head opposite the distal end of the body portion;

a first channel extending from the body portion into a bore provided in the head, the bore passing through the head from an opening in the partially-cylindrical convex male portion to an opening in a distal end of the head; and

a second channel extending from the body into a second bore provided in the head, the second channel including an upper surface, a portion of the upper surface defines a sloped surface extending in a direction away from a centerline of the channel,

and

an off-center cable fixedly coupled to the tip and passing through the first channel provided in each of the plurality of interconnecting curving elements and the first channel provided in the body of the tip and into the bore provided in the head of the tip, wherein a force applied to the off-center cable causes the plurality of interconnecting curving elements to approximate a curved shape.

2. The articulated tip assembly of claim 1, wherein the enclosure causes the plurality of interconnecting elements to uncurve in the absence of the force.

3. The articulated tip assembly of claim 2, further comprising an assembly fixedly coupled to the off-center cable for variably applying force to selectively curve the articulated tip assembly.

4. The articulated tip assembly of claim 1, wherein a force applied to the off-center cable straightening wire causes the plurality of interconnecting elements to uncurve.

5. The articulated tip assembly of claim 1, further comprising a midline cable fixedly coupled to the tip and passing through the second channel of the tip and the enclosure,

wherein tension applied to the midline cable causes the tip and the plurality of interconnecting curving elements to be coupled and enclosed by the enclosure.

6. The articulated tip assembly of claim 5, further comprising a tensioner assembly coupled to the midline cable for variably applying tension to the midline cable.

7. The articulated tip assembly of claim 5, wherein the midline cable is doubled-back forming a first strand and a second strand and a bend,

wherein each of the plurality of interconnecting curving elements includes a second channel and a third channel,

wherein the tip includes the second channel and a third channel extending from the body portion into a corresponding second and third bore provided in the head,

wherein the first strand passes through the second channel provided in each of the plurality of interconnecting curving elements and the second strand passes through the third channel provided in each of the plurality of interconnecting curving elements and into the second and third channels of the head, respectively, and into the second and third bores, respectively,

wherein both the first strand and the second strand are fixedly coupled to the tip at the second and third bores respectively, and

wherein the bend extends beyond the proximal end of the enclosure.

8. The articulated tip assembly of claim 7, further comprising a tensioner assembly coupled to the bend of the midline cable for variably applying equal tension to both the first strand and the second strand of the midline cable.

9. The articulated tip assembly of claim 1, wherein each curving element from among the plurality of curving elements further comprise a partially-cylindrical convex male end and a partially-cylindrical female end such that the partially-cylindrical convex male end of a first curving element may movably couple with the partially-cylindrical female end of an adjoining second curving element.

10. The articulated tip assembly of claim 1, further comprising a shaft coupled to the shaft coupler for emplacing the device into the body.

11. The articulated tip assembly of claim 10, wherein the body is an interior body.

12. The articulated tip assembly of claim 11, wherein the articulated tip assembly is introducible into the interior body via a catheter.

13. The articulated tip assembly of claim 11, wherein the interior body is comprised of cancellous bone.

14. The articulated tip assembly of claim 1, wherein the sloped surface extends in a direction away from the centerline of the channel to permit curving of the midline cable in a shape corresponding to the off-center cable.

15. The articulated tip assembly of claim 1, wherein the opening in the partially-cylindrical convex male portion is located a position other than an apex of the partially-cylindrical convex male portion.