Material removal device and method of use

• US 9,119,662 B2
• Filed: 06/14/2011
• Issued: 09/01/2015
• Est. Priority Date: 06/14/2010
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Moberg, John Robert
• Primary Examiner(s): McEvoy, Thomas
• Assistant Examiner(s): SZPIRA, JULIE ANN
• Application Number:
  US13/160,044
• Publication Number:
  US 20110306995A1
• Time in Patent Office: 1,540 Days
• Field of Search: 606/159
• US Class Current: 1/1
• CPC Class Codes: A61B 17/320758 with a rotating cutting instrument, e.g. motor driven A61B17/320725, A61B17/32075 and A61B17/320783 take precedence; for removing intra-ocular material A61F9/00763; endoscopic rotatable cutting instruments A61B17/32002
• CPC Class Codes: A61B 17/320783 through side-hole, e.g. sliding or rotating cutter inside catheter
• CPC Class Codes: A61B 2017/320791 with cutter extending outside the cutting window

Abstract

A catheter having a tubular body and a rotatable shaft disposed within a lumen of the tubular body. A cutting element is coupled to the rotatable shaft, the cutting element having a cutting edge, the cutting element and rotatable shaft being longitudinally moveable within the tubular body between a stored position in which the cutting element is positioned distal of a side opening and a cutting position in which the cutting element is contained within the lumen of the tubular body and longitudinally aligned with the side opening. The cutting element is configured to extend through the side opening and to cut material from the wall of a vessel at a treatment site as the catheter is pulled proximally through the treatment site. The catheter may optionally have a rotating distal tip with an abrasive surface. The catheter includes a collection chamber positioned proximally of the cutting window.

Claims

1. A catheter for removing material from a vascular lumen comprising:

a tubular body having proximal and distal ends and a wall defining a lumen, the wall having a side opening positioned proximal of the distal end of the tubular body and an outer diameter adjacent the side opening;

a rotatable shaft disposed within the lumen of the tubular body;

a cutting element coupled to the rotatable shaft, the cutting element and rotatable shaft being longitudinally moveable within the tubular body between a stored position in which the cutting element is positioned distal of the side opening and a cutting position in which the cutting element is contained within the lumen of the tubular body and longitudinally aligned with the side opening;

a cutting element exposure member within the tubular body, the cutting element exposure member being longitudinally moveable relative to the tubular body and the cutting element between a distal position and a proximal position, the cutting element exposure member being configured such that movement of the cutting element exposure member from the distal position to the proximal position when the cutting element is in the cutting position results in movement of the cutting element from the cutting position to an extended position in which a portion of the cutting element is extended through the side opening beyond said outer diameter of the wall of the tubular body.

2. The catheter of claim 1 further comprising:

a rotatable tip connected to the distal end of the tubular body; and

a connector assembly for selectively coupling and uncoupling the rotatable tip from the rotatable shaft.

3. The catheter of claim 2 wherein the connector assembly comprises a first portion of the cutting element shaped to mechanically interlock with a second portion of the rotatable tip.

4. The catheter of claim 2 further comprising a guidewire lumen extending through the rotatable shaft, through the cutting element and through the rotating tip such that the catheter is configured as an over the wire catheter.

5. The catheter of claim 2 wherein the rotatable tip comprises an abrasive surface.

6. The catheter of claim 1 further comprising:

a handle attached at a proximal portion of the tubular body, the handle including a power source, a motor coupled to the rotatable shaft, and first and second control members, the first control member being coupled to the rotatable shaft, the second control member being coupled to the cutting element exposure member, the first control member being configured to move the cutting element between the stored position and the cutting position, the second control member being configured to move the cutting element exposure member between the distal position and the proximal position.

7. The catheter of claim 6 wherein the cutting element exposure member comprises a pull wire having distal and proximal ends and an arc shaped bushing connected at the distal end of the pull wire, the proximal end of the pull wire being connected to the second control member.

8. The catheter of claim 1 further comprising a material collection chamber positioned within the tubular body at a location proximal of the side opening, wherein the cutting element is longitudinally moveable within the tubular body to a material compression position located proximal of the side opening, the cutting element being configured to compress material in the material collection chamber when the cutting element is in the material compression position.

9. The catheter of claim 1 wherein the cutting element further comprises a side cutting blade configured to cut material which invaginates the side opening when the cutting element is in the cutting position.

10. The catheter of claim 9 wherein the cutting element is configured such that material from the vascular lumen is cut with the cutting edge when the cutting element is in the extended position and the catheter is moved proximally within the vascular lumen and material is cut with the side cutting blade when the cutting element is in the cutting position and the catheter is moved distally or proximally within the vascular lumen.

11. The catheter of claim 1 further comprising:

a material collection chamber positioned within the tubular body at a location proximal of the side opening; and

means to direct material removed from the vascular lumen proximally into the collection chamber.

12. The catheter of claim 11 wherein the cutting element comprises a proximally oriented cup shaped surface configured to direct material removed from the vascular lumen into the collection chamber.

13. The catheter of claim 1 further comprising means for preventing the rotatable shaft from blocking the side opening when the cutting element is in the extended position.

14. The catheter of claim 1 wherein the cutting element exposure member is selectively moveable to control the amount by which the cutting element is extended through the side opening.

15. A catheter for removing material from a vascular lumen comprising:

a tubular body having proximal and distal ends and a wall defining a lumen;

a rotatable shaft disposed within the lumen of the tubular body;

a cutting element operatively coupled to the rotatable shaft so that rotation of the shaft imparts rotation to the cutting element, the cutting element and rotatable shaft together forming a rotatable assembly that is rotatable relative to the tubular body, the cutting element having a cutting edge;

a rotatable tip connected to the distal end of the tubular body, the rotatable tip being rotatable relative to the tubular body; and

a connector assembly configured for selectively coupling the rotatable assembly to the rotatable tip so that rotation of the rotatable assembly relative to the tubular body imparts rotation to the rotatable tip relative to the tubular body and selectively uncoupling the rotatable tip from the rotatable assembly.

16. The catheter of claim 15 wherein the connector assembly comprises a first portion of the rotatable assembly and a second portion of the rotatable tip, the rotatable assembly being moveable within the tubular body between a proximal uncoupled position to a distal coupled position, the first and second portions being shaped to mechanically interlock when the rotatable assembly is in the distal coupled position.

17. The catheter of claim 16 wherein the first portion is not mechanically interlocked with the second portion when the rotatable assembly is in the proximal uncoupled position.

18. The catheter of claim 15 further comprising a guidewire lumen extending through the rotatable shaft, through the cutting element and through the rotating tip such that the catheter is configured as an over the wire catheter.

19. The catheter of claim 15 wherein the rotatable tip comprises an abrasive surface.

20. The catheter of claim 15 further comprising:

a handle attached at a proximal portion of the tubular body, the handle including a power source, a motor coupled to the rotatable shaft, and a first control member, the first control member being coupled to the rotatable shaft, the first control member being configured to move the rotatable assembly between the uncoupled position and the coupled position.

21. The catheter of claim 15 further comprising a material collection chamber positioned within the tubular body at a location proximal of the side opening, wherein the cutting element is moveable within the tubular body to a material compression position located proximal of the side opening, the cutting element being configured to compress material in the material collection chamber when the cutting element is in the material compression position.

22. The catheter of claim 15 wherein the cutting element and rotatable shaft are moveable within the tubular body between a position in which the cutting element is contained within the lumen of the tubular body and an extended cutting position in which a portion of the cutting edge is extended through the side opening beyond an outer diameter of the tubular body, wherein the cutting element further comprises a side cutting blade configured to cut material which invaginates the side opening when the cutting element is in the position in which the cutting element is contained within the lumen of the tubular body.

23. The catheter of claim 22 wherein the cutting element is configured such that material from the vascular lumen is cut with the cutting edge when the cutting element is in the extended position and the catheter is moved proximally within the vascular lumen and material is cut with the side cutting blade when the cutting element is in the position in which the cutting element is contained within the lumen of the tubular body and the catheter is moved distally or proximally within the vascular lumen.

24. The catheter of claim 15 further comprising:

a material collection chamber positioned within the tubular body at a location proximal of the side opening; and

means to direct material removed from the vascular lumen proximally into the collection chamber.

25. The catheter of claim 24 wherein the cutting element comprises a proximally oriented cup shaped surface configured to direct material removed from the vascular lumen into the collection chamber.

26. The catheter of claim 15 wherein the cutting element and rotatable shaft are moveable within the tubular body between a position in which the cutting element is contained within the lumen of the tubular body and an extended cutting position in which a portion of the cutting edge is extended through the side opening beyond an outer diameter of the tubular body, the catheter further comprising means for preventing the rotatable shaft from blocking the side opening when the cutting element is in the extended cutting position.

27. The catheter of claim 15 wherein the cutting element and rotatable shaft are moveable within the tubular body between a position in which the cutting element is contained within the lumen of the tubular body and an extended cutting position in which a portion of the cutting element is extended through the side opening beyond an outer diameter of the tubular body, the catheter further comprising:

a cutting element exposure member, the cutting element exposure member being longitudinally moveable within the tubular body between a distal position and a proximal position, the cutting element exposure member being configured such that movement of the cutting element exposure member from the distal position to the proximal position when the cutting element is in the position in which the cutting element is contained within the lumen of the tubular body results in movement of the cutting element from the position within the lumen of the tubular body to the extended cutting position.

28. The catheter of claim 27 further comprising:

a handle attached at a proximal portion of the tubular body, the handle including a power source, a motor coupled to the rotatable shaft, and first and second control members, the first control member being coupled to the rotatable shaft, the second control member being coupled to the cutting element exposure member, the first control member being configured to move the rotatable assembly between the uncoupled position and the coupled position, the second control member being configured to move the cutting element exposure member between the distal position and the proximal position.

29. The catheter of claim 27 wherein the cutting element exposure member is selectively moveable to control the amount by which the cutting element is extended through the side opening.

30. A catheter for removing material from a vascular lumen comprising:

a tubular body having proximal and distal ends and a wall defining a lumen, the tubular body having a first opening at the distal end and a second opening through the wall proximal of the distal end;

a rotatable shaft disposed within the lumen of the tubular body,

a first cutting element positioned at the distal end of the tubular body and configured to cut material from the vessel through the first opening as the catheter is moved distally through the vessel, the rotatable shaft being operatively coupled to the first cutting element so that rotation of the shaft imparts rotation to the first cutting element; and

a second cutting element positioned proximally of the first cutting element and configured to remove material from the vessel through the second opening as the catheter is moved proximally through the vessel, the rotatable shaft being operatively coupled to the second cutting element so that rotation of the shaft imparts rotation to the second cutting element.

31. The catheter of claim 30 wherein the second cutting element includes a cutting edge, the second cutting element and rotatable shaft being moveable within the tubular body between a position in which the second cutting element is contained within the lumen of the tubular body and an extended cutting position in which a portion of the cutting edge is extended through the second opening beyond an outer diameter of the tubular body.

32. The catheter of claim 30 wherein the first cutting element comprises an abrasive rotatable tip.

33. The catheter of claim 32 further comprising:

a connector assembly for selectively coupling and uncoupling the rotatable tip from the rotatable shaft.

34. The catheter of claim 31 wherein the second cutting element further comprises a side cutting blade configured to cut material which invaginates the second opening when the second cutting element is in the position in which the second cutting element is contained within the lumen of the tubular body.

35. The catheter of claim 30 further comprising:

a material collection chamber positioned within the tubular body at a location proximal of the second opening.

36. A catheter for removing material from a vascular lumen comprising:

a tubular body having proximal and distal ends and a wall defining a lumen, the tubular body having an opening through the wall proximal of the distal end;

a rotatable shaft disposed within the lumen of the tubular body; and

a cutting element operatively coupled to the rotatable shaft, the cutting element including;

a body having proximal and distal ends and an axis extending between the proximal and distal ends, wherein the rotatable shaft is configured to impart rotation to the cutting element so that the body rotates about said axis;

an end cutting blade at one of the proximal and distal ends of the cutting element body and extending generally transverse to said axis, the end cutting blade configured to remove material from the vessel through the opening as the catheter is moved proximally through the vessel; and

a side cutting blade extending generally along said axis of the cutting element body and configured to remove material from the vascular lumen through the opening when the catheter is stationary within the vessel.

37. The catheter of claim 36 wherein the cutting element and rotatable shaft being moveable within the tubular body between a position in which the cutting element is contained within the lumen of the tubular body and an extended cutting position in which a portion of the cutting edge is extended through the opening beyond an outer diameter of the tubular body.

38. The catheter of claim 36 further comprising a first cutting element positioned at the distal end of the tubular body and configured to cut material from the vessel as the catheter is moved distally through the vessel, wherein the first cutting element comprises an abrasive rotatable tip.

39. The catheter of claim 38 further comprising:

a connector assembly for selectively coupling and uncoupling the rotatable tip from the rotatable assembly.

40. The catheter of claim 37 wherein the side cutting blade is configured to cut material which invaginates the opening when the cutting element is in the position in which the cutting element is contained within the lumen of the tubular body.

41. The catheter of claim 36 further comprising:

a material collection chamber positioned within the tubular body at a location proximal of the opening.